Installation Instructions for Dodge Van

Part Numbers:

• 41533
• 37070

Wiring Access Location:

• SUV5

Tools Required:

• Drill with 1/2" Drill Bit (if required)
• Wrenches: 3/4", 7/8"

Step-by-Step Instructions:

1. Prepare Frame Rail:

   • If the vehicle has a heat shield, remove one (1) screw from the bottom of the frame rail so the bracket will sit flat on the frame. Return the screw to the vehicle owner.

2. Fishwire Fasteners (if required):

   • For vehicles without existing weldnuts, fishwire 1/2"-13 GR5 carriage bolts and spacer blocks through the access holes in the frame as shown in the diagram.

3. Position Hitch:

   • Raise the hitch into position, aligning it with the frame rails.

4. Install Fasteners:

   • For vehicles with weldnuts, install the provided M12 x 1.75 CL10.9 bolts with conical toothed washers into the existing weldnuts.
   • For vehicles without weldnuts, secure the hitch using carriage bolts, spacer blocks, and hex nuts as shown in the diagram.

5. Tighten All Fasteners:

   • Tighten 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • Tighten M12 x 1.75 CL10.9 bolts to 92 lb-ft (125 N*m).

6. Ensure Proper Clearance:

   • Ensure the hitch is positioned correctly and that the wiring harness located inside the passenger's side frame rail is not pinched or sandwiched between the frame rail and fasteners.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
• M12 x 1.75 CL10.9 bolts: 92 lb-ft (125 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (2) Blocks, 1/4" x 1-1/2" x 2" (1277)
• (2) Blocks, 1/4" x 1-1/2" x 3" (1711)
• (4) Hex Nuts, 1/2"-13
• (4) Conical Toothed Washers, 1/2"
• (2) Hex Bolts, M12 x 1.75 x 45mm CL10.9
• (2) Conical Toothed Washers, M12

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 6,000 lb
  • Max Tongue Weight: 600 lb
• Weight Distributing:
  • Max Gross Trailer Weight: 10,000 lb
  • Max Tongue Weight: 1,000 lb

Additional Notes:

• This hitch does not fit vehicles equipped with a factory step bumper.
• Wiring harness is located inside the passenger's side frame rail. Take care to avoid damage.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for T-Connector Trailer Wiring Harness

Product Information:

• Part Number: N118328
• Application: Trailer wiring harness for compatible tow vehicles

Tools Required:

• None

Step-by-Step Instructions:

1. Locate the Trailer Harness Connector:

   • The trailer harness connector is located under the vehicle, behind the rear bumper on the passenger side.

2. Remove Protective Cap:

   • Carefully remove the protective cap (B) from the vehicle’s connector (A).
   • Save the cap for future use.
   • Ensure the mating surfaces of the connectors are clean and free of dirt or debris.

3. Connect the T-Connector Adapter:

   • Attach the T-Connector adapter end (C) to the vehicle’s connector (A).
   • Push firmly until the connector locks in place and the locking tabs engage securely.

4. Test the Installation:

   • Use a test light or connect a trailer to verify the proper operation of the wiring harness.
   • Confirm that all trailer lights (running, turn signals, and brake lights) function correctly.

Specifications:

• Maximum Current Rating: 7.5 amps per circuit

Notes:

• Ensure the T-Connector is fully seated and the locking tabs are securely in place to avoid intermittent connections.
• Regularly inspect the wiring connections for dirt, debris, or damage.

Troubleshooting:

• No Trailer Lights:
  • Verify the T-Connector is fully connected to the vehicle harness.
  • Test vehicle tail lights to confirm proper operation.
• Dim or Flickering Trailer Lights:
  • Check for corrosion or loose connections at the trailer plug.
  • Ensure the trailer ground wire is properly secured to the frame.

Technical Support:

For further assistance, contact the manufacturer’s technical support line.

Warning: Do not exceed the 7.5-amp maximum rating per circuit to prevent damage to the vehicle wiring or T-Connector harness.