Installation Instructions for Dodge Van

Part Numbers:

• 41533
• 37070

Wiring Access Location:

• SUV5

Tools Required:

• Drill with 1/2" Drill Bit (if required)
• Wrenches: 3/4", 7/8"

Step-by-Step Instructions:

1. Prepare Frame Rail:

   • If the vehicle has a heat shield, remove one (1) screw from the bottom of the frame rail so the bracket will sit flat on the frame. Return the screw to the vehicle owner.

2. Fishwire Fasteners (if required):

   • For vehicles without existing weldnuts, fishwire 1/2"-13 GR5 carriage bolts and spacer blocks through the access holes in the frame as shown in the diagram.

3. Position Hitch:

   • Raise the hitch into position, aligning it with the frame rails.

4. Install Fasteners:

   • For vehicles with weldnuts, install the provided M12 x 1.75 CL10.9 bolts with conical toothed washers into the existing weldnuts.
   • For vehicles without weldnuts, secure the hitch using carriage bolts, spacer blocks, and hex nuts as shown in the diagram.

5. Tighten All Fasteners:

   • Tighten 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • Tighten M12 x 1.75 CL10.9 bolts to 92 lb-ft (125 N*m).

6. Ensure Proper Clearance:

   • Ensure the hitch is positioned correctly and that the wiring harness located inside the passenger's side frame rail is not pinched or sandwiched between the frame rail and fasteners.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
• M12 x 1.75 CL10.9 bolts: 92 lb-ft (125 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (2) Blocks, 1/4" x 1-1/2" x 2" (1277)
• (2) Blocks, 1/4" x 1-1/2" x 3" (1711)
• (4) Hex Nuts, 1/2"-13
• (4) Conical Toothed Washers, 1/2"
• (2) Hex Bolts, M12 x 1.75 x 45mm CL10.9
• (2) Conical Toothed Washers, M12

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 6,000 lb
  • Max Tongue Weight: 600 lb
• Weight Distributing:
  • Max Gross Trailer Weight: 10,000 lb
  • Max Tongue Weight: 1,000 lb

Additional Notes:

• This hitch does not fit vehicles equipped with a factory step bumper.
• Wiring harness is located inside the passenger's side frame rail. Take care to avoid damage.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for T-Connector Wiring Harness

Product Information:

• Part Number: N118368
• Application: Trailer wiring harness for compatible vehicles

Tools Required:

• None

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Harness Connector:

   • The trailer harness connector is located under the vehicle, behind the rear bumper on the driver’s side.

2. Remove the Protective Cap:

   • Carefully remove the protective cap (B) from the vehicle’s connector (A).
   • Save the cap for future use.
   • Ensure the mating surfaces of the connectors are clean and free of dirt. Clean if necessary.

3. Connect the T-Connector Adapter:

   • Attach the T-Connector adapter end (C) to the vehicle’s connector (A).
   • Push firmly until the locking tabs engage securely.

4. Test the Installation:

   • Use a test light or connect a trailer to verify the proper operation of the T-Connector.
   • Confirm that all trailer lights (running lights, brake lights, and turn signals) function correctly.

Specifications:

• Current Rating: 7.5 amps per circuit

Notes:

• Ensure the T-Connector is fully inserted and locked in place to prevent loose connections.
• Regularly inspect the wiring harness for damage or debris.
• Verify trailer lights before towing.

Troubleshooting:

• No Lights on Trailer:

  • Confirm the T-Connector is fully seated in the vehicle’s harness.
  • Test the vehicle’s lighting system to ensure functionality.

• Dim or Flickering Trailer Lights:

  • Check for dirt, corrosion, or loose connections at the trailer plug.
  • Verify the trailer ground wire is securely attached to the trailer frame.

Safety Notes:

• Do not exceed the 7.5-amp maximum rating per circuit to avoid damage.
• Always verify the trailer lighting system before towing.

Technical Support:
For assistance, contact the manufacturer’s technical support line.