Installation Instructions for Hyundai Santa Fe

Part Numbers:

• 33037
• 41543
• 87419

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 14mm, 17mm, 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Tie-Down Brackets:

   • Remove the vehicle's tie-down brackets and return them, along with the fasteners, to the vehicle owner.

2. Lower Spare Tire and Exhaust:

   • Lower the spare tire and the vehicle's exhaust to provide access for installation.

3. Install Fasteners:

   • Align the hitch with the frame rails using the existing weldnuts.
   • Install the following fasteners:
     • M10 x 1.25 x 40mm CL8.8 hex bolts with 3/8” conical washers (Qty: 7).
     • M12 x 1.25 x 40mm CL10.9 hex bolt with 1/2” conical washer (Qty: 1).
   • Tighten all M10 CL8.8 fasteners to 38 lb-ft (52 N*m).
   • Tighten all M12 CL10.9 fasteners to 68 lb-ft (92 N*m).

4. Reinstall Spare Tire and Exhaust:

   • Reinstall the spare tire and the exhaust after securing the hitch.

Torque Specifications:

• M10 CL8.8 bolts: 38 lb-ft (52 N*m)
• M12 CL10.9 bolts: 68 lb-ft (92 N*m)

Hardware List:

• (7) Hex Bolts, M10 x 1.25 x 40mm CL8.8
• (1) Hex Bolt, M12 x 1.25 x 40mm CL10.9
• (7) Conical Washers, 3/8"
• (1) Conical Washer, 1/2"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 315 lb (143 kg)

Additional Notes:

• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for T-Connector Adapter for Hyundai Elantra Touring and Hyundai Santa Fe

Part Numbers:

• 118473

Wiring Access Location:

• Rear interior trim panels near the cargo area.

Tools Required:

• Trim panel remover.
• 1/4” socket and ratchet or wrench.
• Drill (3/32” drill bit).
• Phillips head screwdriver.
• Test probe.

Step-by-Step Instructions:

1. Open the rear hatch and fold forward the rear seat.

   • Temporarily remove all floor coverings, cargo trays, and the plastic threshold cover.
   • Partially remove the rear interior trim panels on both the driver’s and passenger’s sides.
   • Remove several trim panel fasteners to take off the panels. Be careful to avoid damaging any parts.
   • Santa Fe Only: Remove the tie-down loop and additional fasteners to remove the panels.

2. Locate the vehicle’s taillight wiring harness on both the driver’s and passenger’s sides.

   • The harness will have a connection point matching the T-Connector adapter.
   • On the driver’s side, insert the T-Connector end with the yellow wire between the vehicle wiring connectors. Lock it into place, ensuring the connectors are fully inserted.

3. Route the T-Connector end with the green wire to the passenger’s side, behind the panels and along the threshold.

   • Repeat step 2 for the passenger’s side using the green wire.

4. Locate a suitable grounding point near the connector, such as the vehicle’s frame or cross member.

   • Caution: Do not drill into the vehicle floor, bed, or any exposed surfaces.
   • Clean the area of dirt and rustproofing.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

5. Find a suitable mounting location inside the rear quarter panel on the driver’s side.

   • Clean the mounting area with a 50/50 water-alcohol solution and attach the converter box using the provided double-sided tape.

6. Route the 4-flat connector from beneath the driver’s side trim panel into the rear storage compartment.

   • Santa Fe Only: If necessary, cut a slit or notch in the storage tray to allow the 4-flat connector to enter the compartment.
   • Store the 4-flat connector in the trunk or cargo area when not in use.

7. Reinstall the plastic trim panels, threshold, storage covers, and other items removed during installation.

   • Ensure no wires are pinched or cut during reassembly.

8. Test the installation with a test light or trailer.

   • Ensure all connections are complete for the T-Connector to function properly.

   • Specifications:

     • Max. stop/turn light: 1 per side (2.1 amps).
     • Max. tail lights: (7.5 amps).

Hardware List:

• T-Connector adapter.
• Eyelet and screw.
• Double-sided tape.
• Cable ties.

Safety Notes:

• Ensure all connections are clean and securely fastened.
• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.

Manufacturer Notes:

• Read all warnings and instructions provided with the product.
• Use a test light or trailer to confirm proper installation.
• Refer to the vehicle owner’s manual for additional details.