Installation Instructions for Dodge, Ford, and Plymouth Vehicles

Part Numbers:

• 75038

Applicable Vehicles:

• Dodge D&W Series Pickup
• Dodge Ramcharger
• Ford Bronco (Full Size)
• Ford F-Series Pickup (with 37.5" frame)
• Plymouth Trailduster

Wiring Access Location:

• PU1, PU2

Tools Required:

• Drill Bits: 1/2"
• Wrenches: 3/4", 7/8" (Torque Wrench Required)

Specifications:

• Weight Carrying Capacity:
  • Trailer Weight: 5,000 lbs
  • Tongue Weight: 500 lbs
• Weight Distributing Capacity:
  • Trailer Weight: 8,000 lbs
  • Tongue Weight: 800 lbs

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Where applicable, remove the spare tire and carrier from the vehicle.

2. Prepare Frame Rail:

   • Remove undercoating from the attachment surfaces.
   • Position the receiver on the vehicle, ensuring it is centered and that the formed depression in the side bracket aligns over the rivet, if present.

3. Drill Holes:

   • Using the receiver as a template, drill 1/2" holes into the frame.

4. Install Fasteners:

   • Install all fasteners as shown in the diagram, placing the blocks inside the vehicle frame.
   • Tighten the nuts on 1/2"-13 GR5 carriage bolts to 75 lb-ft.
   • Tighten the locknuts on 1/2"-20 GR5 hex bolts to 95 lb-ft.

5. Adjust Spare Tire Carrier (If Applicable):

   • For vehicles retaining under-vehicle spare tire stowage, modify or relocate the spare tire carrier. Ensure the relocated carrier and tire do not contact brake lines, rear axle, or other safety-related components.

6. Ford F-Series Pickup Applications:

   • Adjust the bumper brackets if necessary to provide clearance for the hitch side brackets.

7. Special Note for Dodge Ramcharger and Trailduster:

   • Drill out the rear frame rivet for receiver attachment. If the receiver is removed, reinstall the 1/2"-20 x 1-3/4" GR5 hex bolts (tightened to 95 lb-ft) to maintain the connection between the frame and crossmember.

Hardware List:

• (4) Carriage Bolt 1/2"-13 x 1-3/4" GR5
• (4) 1/4" x 1-1/2" x 2" Blocks
• (4) Lock Washer
• (4) Hex Nut

Safety Notes:

• Regularly inspect the hitch and fasteners to ensure secure attachment.
• Replace damaged hitches or balls immediately.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Always wear safety glasses when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Compliance:

This product complies with V.E.S.C. Regulation V-5 and safety requirements for connecting devices and towing systems in New York State.

Additional Notes:

• Installation time for professional installers is approximately 1 hour.
• Follow all torque specifications and ensure proper alignment during installation.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118316

Wiring Access Location:

• Left rear frame rail of the vehicle.

Tools Required:

• Electrical tape or tie straps (not supplied).

Step-by-Step Instructions:

1. Locate the vehicle’s taillight wiring harness along the inside of the left rear frame rail.

   • This harness will have a connection point with connectors matching the ends of the T-connector adapter.

2. Separate the harness connectors.

   • Note: Be careful not to break the locking tabs.
   • Ensure that the mating surfaces of the connectors are free of dirt and clean them if necessary.

3. Insert the T-connector adapter between the harness connectors and lock into place.

   • Verify that the connectors are fully inserted with locking tabs secure.

4. Route the T-connector harness to the center of the vehicle.

   • Secure the wire to the vehicle crossmember or other mounting point using electrical tape or tie straps.

5. Test the installation with a test light or trailer.

   • Specifications:
     • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-connector adapter.

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Test the installation after completing all steps to verify functionality.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Use a test light or trailer to confirm proper installation.