Installation Instructions for Ford F-Series Pickup Truck and SuperCrew Pickup Truck

Part Numbers:

• 75065
• 87183
• 44007

Wiring Access Location:

• PU1 & PU2

Tools Required:

• Wrenches: 7/8"
• Drill Bits: None (no drilling required)

Installation Time:

• Not specified

Step-by-Step Instructions:

1. Prepare Frame Rails:

   • Scrape wax coating off of the frame rails around the eight bolt holes to ensure proper contact.

2. Insert Fasteners:

   • Insert 1/2"-13 x 1-3/4" GR5 carriage bolts, hardened flat washers, and 1/4" x 1-1/2" x 2" blocks into the forward and rear-most attachment holes in each frame rail as shown in the diagram.

3. Position Hitch:

   • Raise the hitch into position and loosely attach fasteners to the bolts as shown.

4. Secure Fasteners:

   • Center the hitch and install the remaining fasteners as shown.

5. Tighten Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 75 lb-ft.

Torque Specifications:

• 1/2"-13 GR5 fasteners: 75 lb-ft (102 N*m)

Hardware List:

• (8) Carriage Bolts, 1/2"-13 x 1-3/4" GR5
• (8) Conical Washers, 1/2"
• (8) Hardened Flat Washers
• (8) Blocks, 1/4" x 1-1/2" x 2"
• (8) Hex Nuts, 1/2"-13

Safety Notes:

• Frequently inspect the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug any holes in the frame or body panels if the hitch is removed to prevent water or exhaust fumes from entering the vehicle.
• Always wear safety glasses and observe proper safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 8,000 lb (3,629 kg)
  • Max Tongue Weight: 800 lb (363 kg)
• Weight Distributing:
  • Not specified for this configuration.

Additional Notes:

• This product complies with SAE J684 safety standards.
• No drilling is required as the hitch uses existing holes in the frame.
• Ensure all fasteners are properly tightened before use.

Installation Instructions for Trailer Light Wiring Kit

Part Number:

• 20252

Tools Required:

• Hot Air Gun or Appropriate Heat Source
• Wire Crimpers
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Circuit Tester

Step-by-Step Instructions:

Step 1: Locate the Taillight Wiring Harness

1. Access the vehicle's taillight wiring harness.
2. Using the provided instructions, identify the appropriate wires for connection:
   • Green Wire: Right Turn & Stop
   • Yellow Wire: Left Turn & Stop
   • Brown Wire: Taillights
   • White Wire: Ground

Step 2: Make the Electrical Connections

1. Match the color-coded wires from the wiring kit to the corresponding vehicle wires.

   • Use a circuit tester to verify each wire's function before connecting.
   • CAUTION: Test one wire at a time to prevent damage to electronic components.

2. Connect the wires using the provided insulated butt connectors:

   • Strip the ends of each wire and seat them properly in the connector.
   • Use a crimping tool designed for insulated splices to secure the connections.

3. Heat the connectors:

   • Apply heat directly to the center of each splice using a hot air gun.
   • Work from the center outward until the tubing recovers and adhesive flows.
   • Allow the connections to cool before inspecting for integrity.

Step 3: Ground the System

1. Locate a grounding point near the wiring harness, such as the vehicle frame or cross member.
   • Do not drill into the vehicle floor or bed.
2. Clean the area to remove dirt, rust, or undercoating.
3. Drill a 3/32" hole at the grounding point and secure the white wire using the provided eyelet and screw.

Step 4: Verify the Installation

1. Test all connections using a circuit tester or trailer:
   • Verify the functionality of taillights, turn signals, and brake lights.
   • Ensure all connections are complete and secure.
2. If issues are identified, double-check the wiring and connections for errors.

Step 5: Store the 4-Flat Connector

• Store the 4-flat connector in the rear cargo area when not in use to protect it from damage and environmental exposure.

Warnings and Notes:

• WARNING: Overloading a circuit can cause fires. Do not exceed the following limits:
  • Stop/Turn Lights: 7.5 amps (1 per side)
  • Tail Lights: 7.5 amps
• WARNING: Always verify what is behind any surface before drilling to avoid vehicle damage or injury.
• NOTE: Trailer lighting that requires more than 7.5 amps per circuit must use a Trailer Light Power Converter.
• NOTE: If your trailer requires a plug other than the 4-flat, consult your dealer for optional 6-way or 7-way adapters.

Maintenance:

• Inspect the wiring harness periodically for damage, corrosion, or loose connections.
• Reapply heat to connectors if the adhesive seal weakens.

Specifications:

• Maximum Load:
  • Stop/Turn Lights: 7.5 amps (1 per side)
  • Tail Lights: 7.5 amps
• Recommended Grounding Hole Size: 3/32 inches