Installation Instructions for Chrysler Town & Country, Dodge Caravan, and Plymouth Voyager

Part Numbers:

• 75119
• 44006
• 78214 UH

Wiring Access Location:

• SUV1 & SUV2

Tools Required:

• Wrenches: 15mm, 17mm, 18mm, 19mm, 7/8"
• Drill Bits: 7/16"

Step-by-Step Instructions:

For Normal Installation (Without Rear Stabilizer Bar):

1. Remove Front Bumper Bolts:

   • Remove the front bumper bolts on both sides.

2. Install M12 x 1.75 Stud:

   • Insert the stud into position until it seats to the frame where the bumper bolt was removed.
   • Final tightening will occur when the nuts are tightened.

3. Remove Rear Bumper Bolts:

   • Remove the rear bumper bolts and place the hitch into position as shown.

4. Drill Holes:

   • Using the hitch as a template, drill a 7/16" hole in each frame rail for the forward attachment. Refer to Figure 1 for the hole location.

5. Fishwire Bolts:

   • Fishwire the 7/16" bolts and blocks through the oval hole on the side brackets.

6. Secure Fasteners:

   • Tighten the bolts and nuts to the specified torque values:
     • 7/16" GR5 Fasteners: 50 lb-ft (68 N·m)
     • M10 Fasteners: 42 lb-ft (57 N·m)
     • M12 Fasteners: 75 lb-ft (102 N·m)

For Short Wheel Base with Rear Stabilizer Bar:

1. Follow the same procedure as above, but refer to Figure 2 for adjustments related to the stabilizer bar bracket installation.

Torque Specifications:

• 7/16"-14 GR5: 50 lb-ft (68 N·m)
• M10: 42 lb-ft (57 N·m)
• M12: 75 lb-ft (102 N·m)

Hardware List:

• (2) M12 x 1.75 Studs
• (2) 1/4" x 1-1/2" x 2" Blocks
• (2) M10 x 1.5 x 35mm CL10.9 Bolts
• (2) Conical Toothed Washers (M10)
• (2) Conical Toothed Washers (M12)
• (2) 7/16"-14 x 1-3/4" GR5 Carriage Bolts
• (2) 1/4" x 1" x 3" Blocks
• (2) 3/16" x 1-1/2" x 2" Blocks
• (2) Lock Washers
• (2) Hex Nuts

Safety Notes:

• Inspect the hitch frequently to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes to prevent water or exhaust fumes from entering.
• Wear eye protection and follow safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 3,500 lb (1,588 kg)
  • Max Tongue Weight: 350 lb (159 kg)
• Weight Distributing:
  • Max Gross Trailer Weight: 5,000 lb (2,268 kg)
  • Max Tongue Weight: 500 lb (227 kg)

Compliance:

• This product complies with SAE J684 and V.E.S.C. Regulation V-5 standards.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118376

Wiring Access Location:

• Driver’s side rear taillamp and jack storage compartment.

Tools Required:

• Utility knife.
• Drill with a 3/32" drill bit.
• Cable ties (provided).
• Double-sided tape (provided).

Step-by-Step Instructions:

1. Remove the driver’s side rear taillamp housing (Fig. 1).

   • Slide the red locking tab on the harness connector to the unlocked position.
   • Disconnect the wire harness from the taillamp sockets.

2. Pull the vehicle’s wiring harness and rubber grommet slightly out on the driver’s side.

3. With the wiring and grommets exposed, slit the grommet using a utility knife from the hole where the vehicle wiring passes through to the outside edge (Fig. 2).

   • Unwrap the tape around the grommet tabs or cut the tabs off the grommet holding the wires.

4. Open the vehicle’s jack storage cover on the driver’s side.

   • Partially remove the driver’s side rear trim panel.
   • If necessary, peel back the black tape covering a hole on the vehicle body panel.
   • Push the T-Connector’s end through the jack storage compartment and out to the driver’s side rear taillamp opening.
   • Reposition the tape over the hole and wires if necessary.
   • Plug the T-Connector into the mating plug on the taillamp socket and the vehicle’s wiring harness.
   • Secure the connectors with the red locking tab (Fig. 3).

5. Place the rubber grommet over the T-Connector wiring and reseat it into the grommet hole.

6. Locate a suitable grounding point near the taillamp opening.

   • Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.
   • Caution: Do not drill into exposed surfaces.

7. Secure the black converter box and trailer wiring with double-sided tape or cable ties.

   • Alternatively, mount the converter using the provided screw and mounting tab to prevent damage or rattling.
   • Note: Place the converter box inside the jack storage compartment.

8. Test the installation with a circuit tester or trailer.

9. Reinstall all trim panels removed during the process.

   • Replace the taillamp housing, positioning the wire harness between the housing and the vehicle body.

   • Store the 4-flat connector in the jack storage compartment when not in use.

   • Specifications:

     • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter.
• Black converter box.
• Eyelet and screw.
• Double-sided tape.
• Cable ties.

Safety Notes:

• Ensure all connections are clean and securely fastened.
• Test the installation after completing all steps to verify functionality.
• Do not exceed the specified amperage rating to prevent damage or fire.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Use a circuit tester or trailer to confirm proper installation.