Installation Instructions for Toyota RAV4

Part Numbers:

• 75125
• 44734

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 17mm, 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Bolts and Tie-Down Brackets:

   • Remove the two bolts and tie-down brackets from the vehicle frame on each side.
   • Return the tie-down brackets to the vehicle owner for reinstallation if the hitch is removed.

2. Raise Hitch into Position:

   • Raise the hitch into position and install two (2) M12 x 1.25 x 35mm bolts and conical toothed washers into the existing weld nuts on each side.

3. Tighten Fasteners:

   • Torque all M12 CL8.8 fasteners to 68 lb-ft (92 N·m).

Warning:

• Early 1996 Models: If the vehicle is equipped with M10 fasteners, do not install the hitch.
  • Failure to heed this warning could result in serious injury or death.

Torque Specifications:

• M12 CL8.8 Fasteners: 68 lb-ft (92 N·m)

Hardware List:

• (4) M12 x 1.25 x 35mm CL8.8 Bolts
• (4) Conical Toothed Washers

Safety Notes:

• Regularly inspect the hitch to ensure all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes in the vehicle’s frame or body panels to prevent water or exhaust fumes from entering.
• Always follow proper safety precautions when working beneath the vehicle, including wearing eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 3,500 lb (1,588 kg)
  • Max Tongue Weight: 350 lb (159 kg)
• Do not use with weight-distributing hitches (spring bar type).

Compliance:

• This product complies with SAE J684 and V.E.S.C. Regulation V-5 standards.

Installation Instructions for T-Connector Trailer Wiring Harness

Product Information:

• Part Number: N118388
• Application: Toyota RAV4

Tools Required:

• Trim Panel Remover
• Philips Head Screwdriver
• Drill with 3/32” drill bit

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the rear hatch and fold the rear seats forward.
   • Temporarily remove the rear threshold plate, storage covers, and floor covering.

2. Remove Interior Trim Panels:

   • Partially remove the rear interior trim panels on both the driver’s and passenger’s sides.
   • Several trim panel fasteners must be removed to detach the panels.
   • Set aside all components carefully to avoid damage.

3. Access the Vehicle Wiring Harness:

   • Locate the vehicle’s taillight wiring harness on both the driver’s and passenger’s sides.
   • The wiring harness will have a connection point matching the T-Connector ends.
   • Separate the connectors carefully without breaking the locking tabs.

4. Install the Driver-Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the vehicle’s wiring connectors.
   • Ensure the connectors are fully inserted and that the locking tabs are engaged.

5. Install the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire across the threshold to the passenger side.
   • Insert the T-Connector between the passenger-side taillight wiring connectors.
   • Verify that all connectors are securely locked.

6. Ground the White Wire:

   • Locate a suitable grounding point near the driver’s side wiring harness.
   • Drill a 3/32” hole into clean, bare metal.
   • Secure the white wire using the provided eyelet and screw.

   Caution: Always verify what is behind the surface before drilling to avoid vehicle damage or injury.

7. Mount the Black Converter Box:

   • Locate a flat, protected area near the driver-side taillight to mount the black converter box.
   • Secure the converter box using the provided screw or cable tie.

8. Secure the Wiring Harness:

   • Use the provided cable ties to secure all loose wires.
   • Route the wiring harness away from areas where it could be pinched, cut, or damaged.

9. Store the 4-Flat Connector:

   • Route the 4-flat connector through the driver’s side trim panel into the side storage compartment.
   • Store the connector in the compartment when not in use.

10. Reassemble Vehicle Components:

    • Reinstall the trim panels, threshold plate, storage covers, and floor covering.
    • Ensure that no wires are pinched or damaged during reassembly.

11. Test the Installation:

    • Connect a trailer or use a test light to verify the functionality of:
      • Left Turn Signal
      • Right Turn Signal
      • Brake Lights
      • Running Lights

Specifications:

• Stop/Turn Lights: 2.1 amps maximum per side
• Taillights: 5 amps maximum

Safety Notes:

• Verify all connections are secure and test the trailer lights before towing.
• Do not exceed the specified amperage ratings to avoid circuit overloads.
• Periodically inspect the wiring harness for damage or wear.

Warnings:

• Overloaded circuits can cause fires or electrical failure.
• Follow all safety precautions when working near electrical systems.
• Route wires carefully to avoid sharp edges, moving parts, or heat sources.

Technical Support:
For additional assistance, contact the manufacturer’s support team.

Note: Store the 4-flat connector securely in the storage compartment when not in use to prevent damage.