Installation Instructions for Toyota RAV4

Part Numbers:

• 75125
• 44734

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 17mm, 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Bolts and Tie-Down Brackets:

   • Remove the two bolts and tie-down brackets from the vehicle frame on each side.
   • Return the tie-down brackets to the vehicle owner for reinstallation if the hitch is removed.

2. Raise Hitch into Position:

   • Raise the hitch into position and install two (2) M12 x 1.25 x 35mm bolts and conical toothed washers into the existing weld nuts on each side.

3. Tighten Fasteners:

   • Torque all M12 CL8.8 fasteners to 68 lb-ft (92 N·m).

Warning:

• Early 1996 Models: If the vehicle is equipped with M10 fasteners, do not install the hitch.
  • Failure to heed this warning could result in serious injury or death.

Torque Specifications:

• M12 CL8.8 Fasteners: 68 lb-ft (92 N·m)

Hardware List:

• (4) M12 x 1.25 x 35mm CL8.8 Bolts
• (4) Conical Toothed Washers

Safety Notes:

• Regularly inspect the hitch to ensure all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes in the vehicle’s frame or body panels to prevent water or exhaust fumes from entering.
• Always follow proper safety precautions when working beneath the vehicle, including wearing eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 3,500 lb (1,588 kg)
  • Max Tongue Weight: 350 lb (159 kg)
• Do not use with weight-distributing hitches (spring bar type).

Compliance:

• This product complies with SAE J684 and V.E.S.C. Regulation V-5 standards.

Installation Instructions for T-Connector Adapter for

Part Numbers:

• 118389

Wiring Access Location:

• Rear interior trim panels and passenger side near the frame.

Tools Required:

• Trim panel remover.
• Philips head screwdriver.
• Drill with a 3/32" drill bit.

Step-by-Step Instructions:

1. Open the rear hatch.

   • Temporarily remove the rear threshold plate, storage covers, and floor covering.

2. Partially remove the rear interior trim panels on both the driver’s and passenger’s sides.

   • Remove several trim panel fasteners to allow the panels to be removed. Set aside all parts carefully to avoid damage.

3. Locate the vehicle’s taillight wiring harness on both sides of the vehicle.

   • The harness will have a connection point matching the ends of the T-Connector.
   • Separate the connectors carefully to avoid damaging the locking tabs. Ensure all connector surfaces are clean and free of dirt.

4. On the passenger side:

   • Insert the T-Connector end with the green wire between the vehicle’s wiring connectors and lock into place.
   • Ensure the connectors are fully inserted and secured with the locking tabs.

5. Route the T-Connector end with the yellow wire to the driver’s side.

   • Run the wire behind the panels and along the threshold. Repeat step 4 for the driver’s side using the T-Connector end with the yellow wire.

6. Locate a suitable grounding point near the connector:

   • Option 1: Drill a 3/32" hole and secure the white wire with the provided eyelet and screw.
   • Option 2: Locate an existing ground stud on the passenger side. Loosen the bolt, place the screw eyelet on the stud, and retighten the bolt.

7. On the passenger side, mount the T-Connector black converter box using the provided screw or cable tie.

   • Secure all loose wires with the provided cable ties to prevent damage or rattling.
   • Avoid areas that could cut or pinch the wire.

8. Route the 4-flat connector through the passenger’s side trim panel into the side storage compartment.

   • Store the connector in the compartment when not in use.

9. Reinstall the plastic trim panels, threshold, storage covers, floor covering, and other items removed during installation. Ensure wires are not pinched or cut during reassembly.

10. Test the installation with a test light or trailer.

    • Specifications:
      • Max. stop/turn light: 1 per side (2.1 amps).
      • Max. tail lights: (5 amps).

Hardware List:

• T-Connector adapter.
• Black converter box.
• Eyelet and screw.
• Cable ties.

Safety Notes:

• Ensure all connections are clean and securely fastened.
• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.
• Test the installation after completing all steps to verify functionality.

Manufacturer Notes:

• Follow all vehicle warnings and installation instructions.
• Use a test light or trailer to confirm proper installation.
• Refer to the vehicle owner’s manual for additional information.