Installation Instructions for Toyota T100 Pickup (2WD & 4WD)

Part Numbers:

• 33022
• 75144
• 87490

Tools Required:

• 9/16" Socket
• 18mm Wrench
• 7/32" Allen Wrench
• Torque Wrench

Specifications:

• Max Gross Trailer Weight:
  • Weight Distributing: 7,000 lb. (3,175 kg)
  • Weight Carrying: 5,000 lb. (2,268 kg)
• Max Tongue Weight:
  • Weight Distributing: 700 lb. (317 kg)
  • Weight Carrying: 500 lb. (227 kg)
• Note: Consult the vehicle owner's manual for towing recommendations and limitations.

Step-by-Step Instructions:

1. Remove Existing Hardware:

   • For all trucks, remove the two inner bolts along the bottom of the bumper using an Allen wrench.
   • For 4x4 trucks, remove the four (2 each side) 12mm bolts securing the frame reinforcement to the frame above the leaf spring.

2. Install Frame Brackets:

   • Position the left and right frame brackets (A and B) with the flanges pointing outward over the holes where the hardware was removed.
   • Install bolts (D), lock washers (H), serrated washers (J), and nuts (I).
   • For 4x4 trucks, use the existing nuts in the reinforcement brackets.
   • For 2WD trucks, use the existing nut in the frame.
   • Note: Extra nuts and washers may remain in the parts bag after installation for 4x4 trucks.

3. Install Center Section:

   • Position the center section (C) between the frame brackets (A) and (B). Adjust the rear end of the hitch to sit just below the bumper.
   • Install bolts (D) through the center section and frame brackets. Secure with lock washers (H) and nuts (I).

4. Attach Bumper Bar:

   • Align the holes in bar (K) at the rear end of the hitch with the bolt holes in the bottom of the bumper.
   • Install bolts (E) with lock washers (F) and serrated washers (L) into the bottom of the bumper.

5. Torque Fasteners:

   • Torque 3/8" bolts (E) to 35 Lb.-Ft.
   • Torque the 12mm nuts (I) securing the center section (C) to 75 Lb.-Ft.
   • Torque the 12mm bolts (D) in the frame brackets (A) and (B) to 75 Lb.-Ft.

Hardware List:

• (6) Bolts: M12 x 1.25 x 35mm
• (6) Helical Lock Washers
• (6) Serrated Washers
• (4) Bolts: 3/8"-16 x 1-1/4"
• (4) Helical Lock Washers
• (4) Serrated Washers

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they remain securely tightened.
• If the hitch is removed, plug any holes in the vehicle frame to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe all safety precautions and wear eye protection when working beneath the vehicle.
• Do not lubricate threads or drill/weld on this hitch.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements for the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• This warranty is limited to replacement of defective parts only and does not cover labor or incidental damages.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118496

Vehicle-Specific Instructions:

Toyota Tacoma:

1. Open the tailgate and remove the vehicle’s tail lights.

   • Carefully pry the housings away from the vehicle, being cautious not to break the alignment tabs.

2. Locate the vehicle’s wiring harness attached to each tail light housing.

   • The connectors will match the ends of the T-Connector adapter.

3. On the driver’s side, plug the T-Connector end with the yellow wire between the wiring connections.

   • Ensure the T-Connector is fully inserted with the locking tabs in place.

4. Route the T-Connector harness:

   • Pass the green wire and the 4-flat connector out through the hole between the bumper and the vehicle body.
   • Route the green wire to the passenger side, avoiding any areas that could pinch or damage the wire.
   • Repeat step 3 for the passenger side using the green wire.

5. Locate the ground stud in the driver’s side tail light pocket.

   • Secure the T-Connector’s ring terminal to the stud using the provided nut.

6. Route the 4-flat connector to the center of the vehicle and secure the black box to the vehicle using the cable tie provided.

   • Use additional cable ties to secure the remaining harness, avoiding any areas that might pinch or cut the wires.

7. Reinstall the tail lights.

Toyota T100:

1. Locate the vehicle’s taillight wiring harness near the rear frame.

   • The harness will have connection points on both sides matching the T-Connector ends.

2. Separate the connections, being careful not to break the locking tabs.

   • Ensure all surfaces are clean.

3. On the driver’s side, plug the T-Connector end with the yellow wire between the connections.

   • Ensure it is fully inserted with the locking tabs in place.

4. Repeat step 3 on the passenger side using the T-Connector end with the green wire.

5. Locate a suitable grounding point near the adapter, such as the vehicle frame or crossmember.

   • Clean the area of dirt and rustproofing.
   • Drill a 3/32" hole and secure the white wire with the provided eyelet and screw.

6. Route the 4-flat connector to the center of the vehicle and secure the black box with a cable tie.

   • Secure the remaining harness with cable ties.

Tools Required:

• 10mm socket and ratchet or 10mm wrench.
• Drill with a 3/32" drill bit (for Toyota T100 grounding).

Testing and Final Steps:

1. Test the installation with a test light or trailer to verify functionality.

   • Warning: Ensure all connections are complete for the T-Connector to function properly.

2. Do not exceed the towing manufacturer's rating or:

   • Max. stop/turn light: 1 per side (2.1 amps).
   • Max. tail light: (7.5 amps).

Hardware List:

• T-Connector adapter.
• Cable ties.
• Eyelet and screw (for grounding on Toyota T100).

Safety Notes:

• Avoid drilling into exposed vehicle surfaces.
• Secure all wires to prevent damage or rattling.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Consult the vehicle owner’s manual for additional details.