Installation Instructions for Kia Sedona Van and Hyundai Entourage

Part Numbers:

• 75421
• 44537
• 70761
• 78211 (U-Haul)

Tools Required:

• Wrenches: 19mm
• Drill Bits: None

Wiring Access Location:

• SUV1 & SUV2

Step-by-Step Instructions:

1. Lower the Exhaust:

   • Remove the exhaust from its hangers to provide better access to the frame fastener locations.

2. Position the Hitch:

   • Raise the hitch on the passenger side over the exhaust pipe.
   • Slowly rotate the hitch into its proper position under the vehicle.

3. Secure the Hitch:

   • Loosely install all provided bolts into the existing weldnuts in the frame.
   • Push the hitch forward against the installed bolts for proper alignment.

4. Tighten Fasteners:

   • Using a torque wrench, tighten all M12 fasteners to 76 lb-ft (103 N·m).

5. Reattach the Exhaust:

   • Reattach the exhaust hangers to their original positions.

Hardware List:

• (6) M12 x 1.25 Hex Bolts
• (6) Conical Washers

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 3,500 lbs (1,589 kg), Max Tongue Weight 350 lbs (159 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118410

Tools Required:

• Drill with 3/32" Drill Bit
• Phillips Head Screwdriver
• Wire Crimpers
• Wire Cutters

Step-by-Step Instructions:

1. Remove the Rear Taillight Assemblies:

   • Open the rear door and remove both taillight housing assemblies by removing three screws for each light.
   • Carefully pry the taillight housing assembly away from the vehicle, avoiding damage to alignment tabs.

2. Driver’s Side Connection:

   • Disconnect the vehicle wiring harness from the taillight socket.
   • Plug the T-Connector end with the yellow wire between the driver’s side taillight socket and the vehicle wiring harness.

3. Route the Wiring:

   • On the driver’s side, route the T-Connector end with the green wire and the 4-flat connector down through the opening between the bumper and body.
   • Route the green wire to the passenger side, being careful to avoid hot pipes, heat shields, the fuel tank, or other points that may damage the wire.
   • Bring the green wire up through the opening on the passenger side and repeat Step 2 for the T-Connector with the green wire.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle's frame or crossmember. Avoid drilling into the vehicle floor or bed.
   • Clean the grounding area to remove dirt and rustproofing.
   • Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind the surface before drilling to avoid vehicle damage or personal injury.

5. Connect the Power Wire:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Cut the yellow fuse holder wire and attach the ring terminal to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.
   • Route the black 12-gauge wire along the frame rail from the front of the vehicle to the rear driver’s side taillight area.
   • Connect the black wire to the red wire from the T-Connector black box using the supplied yellow butt connector.

6. Reconnect the Battery and Install the Fuse:

   • Reconnect the vehicle's negative (-) battery cable.
   • Install the 10-amp fuse into the fuse holder.

7. Mount the Black Box and Secure Wiring:

   • Clean a flat area behind the driver’s side taillight assembly with rubbing alcohol and water.
   • Mount the T-Connector black box using the provided double-sided tape.
   • Secure the T-Connector harness with cable ties to prevent damage or rattling, avoiding areas that could cut or pinch the wire.

8. Reinstall the Taillight Assemblies:

   • Position the vehicle wiring harness between the housing and the vehicle body.
   • Reinstall the taillight housing assemblies.

9. Test the Installation:

   • Verify the T-Connector functionality using a test light or trailer.

   Specifications:

   • Max. stop/turn light: 1 per side (2.1 amps)
   • Max. tail lights: (5.6 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Follow all warnings and installation instructions carefully.

Manufacturer Notes:

• Store the 4-flat connector in a suitable location under the vehicle when not in use.
• Refer to the vehicle owner’s manual for additional information.