Installation Instructions for Kia Sorento

Part Numbers:

• 75516
• 87425
• 44558

Tools Required:

• Wrenches: 19mm
• Drill Bits: None

Wiring Access Location:

• SUV7

Step-by-Step Instructions:

1. Prepare Vehicle:

   • If needed, lower the spare tire to provide better access for hitch installation.

2. Position the Hitch:

   • Raise the hitch receiver over the exhaust pipe and into position between the vehicle’s frame rails.

3. Install Fasteners:

   • Secure the hitch to the existing weldnuts in the vehicle frame using:
     • (4) M12 x 1.50 x 40mm CL10.9 Hex Bolts
     • (4) Conical Toothed Washers
   • Hand-tighten all bolts to hold the hitch in place.

4. Tighten Fasteners:

   • Using a torque wrench, tighten all M12 CL10.9 fasteners to 92 lb-ft (125 N·m).

5. Reposition Spare Tire:

   • If the spare tire was lowered, raise it back into its original position.

Hardware List:

• (4) M12 x 1.50 x 40mm CL10.9 Hex Bolts
• (4) Conical Toothed Washers

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying (Ball Mount): Max Trailer Weight 5,000 lbs (2,268 kg), Max Tongue Weight 500 lbs (227 kg).
  • Weight Distributing: Max Trailer Weight 5,000 lbs (2,268 kg), Max Tongue Weight 500 lbs (227 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for T-Connector Adapter for Kia Sorento and Hyundai Veracruz

Part Numbers:

• 118269

Tools Required:

• Trim Panel Remover
• Wire Cutters
• 10mm Socket & Ratchet or Wrench
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Vehicle Wiring:

   • Kia Sorento: Lower the spare tire to access the vehicle wiring.
   • Hyundai Veracruz: Locate the access hole inside the bumper support channel, above the passenger side exhaust, and route the T-Connector harness plugs through the hole.

2. Locate the Tow-Plug Harness:

   • Kia Sorento: On the passenger side, on top of the frame rail near the rear tire, locate the vehicle’s Tow-Plug harness. If covered by a protective cover, remove the plastic trim fasteners to access the harness.
   • Hyundai Veracruz: Find the Tow-Plug harness on the passenger side frame near the rear tire. Ensure all connector surfaces are clean and free of dirt.

3. Connect the T-Connector:

   • Remove the protective caps from the vehicle’s tow plug harness.
   • Insert the T-Connector harness into the vehicle’s Tow-Plug harness and lock it into place.
   • Ensure the connectors are fully inserted with locking tabs secure.

4. Route the T-Connector Wiring:

   • Kia Sorento: Route the T-Connector harness rearward to the back of the fascia and along the inside of the bumper toward the center of the vehicle.
   • Hyundai Veracruz: Route the T-Connector harness along the inside of the bumper support channel toward the center of the vehicle.

   Warning:

   • Route the wire carefully to avoid hot pipes, heat shields, the fuel tank, or any other points that may pinch or break the wire.

5. Mount the Black Box:

   • Use the provided double-sided tape to mount the T-Connector black box on the bumper support channel.
   • Secure all loose wires with cable ties to prevent damage or rattling.

6. Test the Installation:

   • Ensure all connections are complete. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
   • Test and verify the installation with a test light or trailer.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Refer to the vehicle owner’s manual for additional information.

Manufacturer Notes:

• Ensure all connections are clean and secure.
• Follow all installation warnings and guidelines carefully.