Installation Instructions for Saturn Vue

Part Numbers:

• 87445
• 75556
• 44580

Tools Required:

• Wrenches: 18mm
• Drill Bits: None

Wiring Access Location:

• SUV3 & SUV4

Step-by-Step Instructions:

1. Lower Exhaust (if needed):

   • To allow easier access for installing frame bolts, temporarily lower the exhaust system by removing the two rearward rubber isolator hangers on each side.
   • Spray lubricant on the isolators to aid in removal.

2. Install the Hitch:

   • Raise the hitch into position.
   • Install the supplied M12 bolts and conical washers into the existing weldnuts in the vehicle frame.

3. Reinstall Exhaust:

   • If the exhaust was lowered, reinstall the exhaust hangers.

4. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 fasteners to 92 lb-ft (125 N·m).

Hardware List:

• (4) 1/2” Conical Washers
• (4) M12-1.75 x 35mm CL10.9 Hex Head Bolts

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying (Ball Mount): Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
  • Weight Distributing: Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118443

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Torx-45
• Torx-30
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the rear liftgate.
   • Remove the threshold plate, trunk floor panels, and spare tire tray from the vehicle.
   • Remove the cargo loops, Phillips head screws, sliders, and screws from the side rails.
   • Pull the driver’s side trim panel away from the vehicle.

2. Remove the Styrofoam Tray:

   • On the driver’s side, remove the fasteners holding the black Styrofoam tray and carefully pry it out.

3. Access the Side Pockets:

   • On both the driver’s and passenger’s sides, locate and pry out the plastic side pockets inside the trim panels.

4. Locate the Vehicle’s Taillight Wiring Harness:

   • On both sides, locate the taillight wiring harness inside the panel where the plastic trays were removed.
   • Separate the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces to remove dirt.

5. Install the Passenger-Side T-Connector:

   • Insert the T-Connector end with the green wire between the vehicle’s wiring connectors and lock it into place.
   • Ensure the connectors are fully inserted with locking tabs secure.

6. Route and Install the Driver-Side T-Connector:

   • Route the T-Connector end with the yellow wire across the threshold and into the driver’s side trim panel.
   • Repeat Step 5 for the driver’s side using the T-Connector with the yellow wire.

7. Ground the White Wire:

   • On the passenger side, locate an existing ground stud inside the trim panel.
   • Loosen the nut, place the white wire’s ring terminal on the stud, and retighten the nut. Ensure all existing ground connections remain attached.

8. Route the Power Wire:

   • Route the black power wire into the engine compartment and up to the battery.
   • Warning: Avoid routing near hot pipes, heat shields, or areas that could pinch or break the wire.

9. Connect the Power Wire:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the fuse holder’s ring terminal to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

10. Reconnect the Battery:

    • Reconnect the vehicle’s negative (-) battery cable.
    • Insert the 10-amp fuse into the fuse holder.

11. Mount the Black Box:

    • Mount the T-Connector’s black box using the provided double-sided tape.
    • Secure the remaining T-Connector harness with cable ties to prevent damage or rattling.

12. Reassemble the Vehicle:

    • Reposition the passenger side panels, trays, and trunk floor panels.
    • Reattach the threshold and any other items removed during installation.

13. Test the Installation:

    • Test and verify the installation with a test light or trailer.
    • Ensure all connections are complete for the T-Connector to function properly.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (4.2 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Always follow vehicle warnings and installation instructions.

Manufacturer Notes:

• Store the 4-flat connector in the rear cargo area when not in use.
• Refer to the vehicle owner’s manual for additional details.