Installation Instructions for Toyota Venza

Part Numbers:

• 75663
• 87521
• 44604
• 78235 (U-Haul)

Tools Required:

• Wrenches: 17mm

Wiring Access Location:

• SUV3, SUV4

Step-by-Step Instructions:

1. Remove Sway Bar Brackets (AWD Models Only):

   • Remove the sway bar brackets on both sides and save the existing nuts.

2. Lower the Exhaust:

   • Remove the four (4) rubber isolators supporting the muffler and tailpipe to lower the exhaust.

3. Position the Hitch:

   • Raise the hitch into position and align with the vehicle frame weldnuts.
   • For AWD models, reinstall the sway bar brackets with the supplied spacer blocks between the lower vehicle attachment and the sway bar brackets, using the existing nuts for the lower attachment.

4. Install Fasteners:

   • Install three (3) M10-1.25 x 40mm bolts and 3/8” conical toothed washers per side into the vehicle frame weldnuts.

5. Tighten Fasteners:

   • Use a torque wrench to tighten all M10 fasteners to 42 lb-ft (57 N·m).

6. Reinstall the Exhaust:

   • Raise the exhaust back into position and reattach the rubber isolators.

Hardware List:

• (6) M10-1.25 x 40mm CL10.9 Hex Bolts
• (6) 3/8” Conical Toothed Washers
• (2) Spacer Blocks (5/16” x 1” x 1-1/2”, for AWD vehicles only)

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 3,500 lbs (1,589 kg), Max Tongue Weight 350 lbs (159 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Additional Notes:

• Proper installation of sway bar brackets is crucial for AWD models to ensure proper vehicle operation.

Installation Instructions for T-Connector Adapter for Toyota (Venza, Camry) and Mitsubishi Outlander

Part Numbers:

• 118482

Tools Required:

• Test Probe
• Trim Panel Puller
• Drill (3/32” Drill Bit)
• 10mm Socket & Ratchet
• Wire Cutter
• Wire Crimper
• Phillips Head Screwdriver

Step-by-Step Instructions:

Toyota Venza / Mitsubishi Outlander:

1. Prepare the Rear Cargo Area:
   • Open the vehicle’s rear tailgate.
   • Remove the threshold, trunk floor panels, and trays.
   • Remove the cargo loops on both sides to allow the trim panels to be pulled away carefully.

Toyota Camry:

1. Prepare the Trunk Area:
   • Open the trunk and remove the threshold panel.
   • Partially remove the corner felt trunk liner on both sides to expose the taillight wiring harness.

Common Steps for All Vehicles:

2. Locate the Taillight Wiring Harness:

   • On the driver’s side, locate the vehicle’s taillight wiring harness.
   • Separate the connectors carefully, ensuring not to break the locking tabs.
   • Check that the mating surfaces match the T-Connector ends, and clean all connectors if necessary.

3. Connect the T-Connector:

   • Attach the T-Connector end with the yellow and brown wires to the driver’s side taillight harness.
   • Ensure the connectors are fully inserted with the locking tabs engaged.

4. Route the Passenger-Side Wiring:

   • Route the T-Connector end with the green wire below the threshold cover to the passenger’s side taillight housing.
   • Repeat step 3 using the T-Connector with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle frame or crossmember.
   • Clean the grounding area, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind the surface before drilling to avoid damage or injury.

6. Mount the Black Converter Box:

   • On the driver’s side, locate a flat surface and mount the black converter box using the provided double-sided tape.

7. Connect the Power Wire:

   • Attach the provided black 12-gauge wire to the red wire from the converter box.
   • Route the black wire through a grommet or along the existing wiring to the vehicle battery.
   • Toyota Camry Hybrid: The battery is located inside the trunk.

   Warning:

   • Avoid routing near hot pipes, heat shields, or areas that may pinch or damage the wire.

8. Connect to the Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Remove the fuse from the provided yellow fuse holder.
   • Attach the ring terminal to the positive (+) battery cable and connect the other end of the fuse holder to the black wire using the provided yellow butt connector.
   • Reconnect the negative (-) battery cable and install the 10-amp fuse into the fuse holder.

9. Secure the Wiring:

   • Use the provided cable ties to secure the harness and prevent damage or rattling.
   • Avoid areas where the wire may be pinched, cut, or melted.

10. Reassemble the Vehicle:

    • Reinstall all panels, thresholds, storage covers, and floor coverings removed during the installation.

11. Test the Installation:

    • Test and verify the installation using a test light or trailer.
    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (5.6 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Follow all installation instructions and vehicle warnings.

Manufacturer Notes:

• Store the 4-flat connector in the side storage compartment when not in use.
• Refer to the vehicle owner’s manual for additional details.