Installation Instructions for Ford Edge Sport

Part Numbers:

• 75728
• 87617
• 44672

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 3/4", 5.5mm or 7/32, 8mm
• Additional Equipment: 1/2" Pull Wire (provided), Tin Snips, Lubricant or Soapy Water

Step-by-Step Instructions:

1. Lower the exhaust system at the rubber isolators (3 places), leaving the rubber isolators on the vehicle. Spray lubricant on the metal hanger rods and rubber isolators to ease removal. Support the system during the process to prevent the muffler from falling under its own weight.
2. Disconnect the fascia center support (1 screw) and carefully push it rearward toward the impact bar. Reinstall the screw afterward.
3. Remove both heat shields (3 screws each) and a plastic insert from each side. Return the screws to the vehicle owner.
4. Trim both heat shields as shown in Figure 2. Leave enough material to sandwich between the frame and hitch.
5. Using the kinked pull wire method (Figure 3), attach the carriage bolt and block to the pull wire. Feed the forward fasteners into position on both frame rails using the access hole at the end of each rail. Use the same method to feed rearward fasteners into position. Ensure spacers sit flat on the frame rails and not on existing weld nuts.
6. Reinstall the trimmed heat shields using the remaining inboard fasteners and plastic inserts.
7. Raise the hitch into position over the exhaust, sandwiching the heat shield between the hitch and the frame rail.
8. Loosely attach the fasteners as shown, center the hitch on the vehicle, and tighten all fasteners to 75 lb-ft (102 N*m).
9. Raise the exhaust system back into position at the three rubber isolators.

Hardware List:

• Qty (4): Carriage Bolt 1/2-13 x 1.500 GR5
• Qty (4): Conical Washer
• Qty (4): Hex Nut 1/2-13
• Qty (4): Spacer 1/4 x 1 x 3

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 4,000 lbs (1,816 kg)
  • Max Tongue Weight: 525 lbs (239 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,589 kg)
  • Max Tongue Weight: 525 lbs (239 kg)

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for T-Connector Adapter for Ford Edge

Part Numbers:

• 118515

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• Test Probe
• Wire Crimpers
• Wire Cutters

Step-by-Step Instructions:

1. Open the Rear Tailgate:

   • Remove cargo nets and the cargo floor hatch to access the spare tire area.
   • Remove both taillight housing assemblies by unscrewing the two bolts on each light.
   • Carefully pry the taillight housing assembly away from the vehicle to avoid breaking the alignment tabs.

2. Disconnect the Wiring Harness:

   • Locate the wiring harness in the taillight pocket on both the driver’s and passenger’s sides.
   • Disconnect the harness connectors.

3. Route the T-Connector Wiring:

   • On both sides, slit the grommet to allow the T-Connector wiring to pass through.
   • Route the T-Connector wiring through the interior trim panels and along the threshold plate.
   • Pass the T-Connector wiring containing the green wire to the passenger side and through the grommet hole.

4. Connect the T-Connector:

   • On the driver’s side, insert the T-Connector end with the yellow wire between the mating plugs on the taillight socket and vehicle wiring harness.
   • Repeat the process on the passenger side using the T-Connector end with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or cross member.
   • Clean the area and drill a 3/32” hole.
   • Secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury.
   • Do not drill into the vehicle floor or any exposed surfaces.

6. Connect the Black Power Wire:

   • Route the black 12-gauge wire along the frame rail, avoiding hot pipes, heat shields, and the fuel tank.
   • Connect the black wire and the two black wires from the T-Connector’s grey 12-pin connector using the supplied yellow butt connector.

7. Connect to the Vehicle Battery:

   • Disconnect the negative battery cable.
   • Attach the ring terminal from the fuse holder to the positive battery cable and secure it.
   • Insert the 15-amp fuse into the fuse holder.

   Warning:

   • All connections must be complete for the T-Connector to function properly.
   • Test and verify the installation with a test light or trailer.

8. Mount the Black Box:

   • Mount the T-Connector’s black box module to a flat surface inside the vehicle, using the provided double-sided tape.
   • Secure the T-Connector harness with the provided cable ties, ensuring wires are not pinched, cut, or melted.

   Note:

   • The black box module must be mounted only inside the vehicle to prevent water or liquid exposure.

9. Reassemble the Vehicle:

   • Reinstall the taillight housing assemblies and all interior trim panels, ensuring no wires are pinched or damaged.

Specifications:

• Max. stop/turn light: 4.2 amps
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.
• Always follow installation instructions and safety precautions.

Manufacturer Notes:

• Store the 4-flat connector in the rear cargo area when not in use.
• Refer to the vehicle owner’s manual and instruction sheet for additional information.