Installation Instructions for Kia Sedona

Part Numbers:

• 75894
• 87658
• 44709
• 78591 UH

Wiring Access Location:

• TBD

Tools Required:

• Small Phillips Head Screwdriver
• Lubricant or Soapy Water
• Spiral Wire Brush
• Wrenches: 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Appearance Panel:

   • If present, remove the driver-side appearance panel by unscrewing the plastic rivets using a small Phillips screwdriver. Pull the remaining rivet out. Return the panel to the owner.

2. Lower Exhaust:

   • Detach the rubber isolators from the muffler hangers. Spraying lubricant or soapy water on the metal hanger rod and rubber isolator can make removal easier.

3. Position Hitch:

   • Raise the hitch on the passenger side over the exhaust pipe and slowly rotate it into position.

4. Secure Hitch:

   • Loosely install all bolts to hold the hitch in place.

5. Center Hitch:

   • Align the hitch, ensuring there is proper clearance with the exhaust.

6. Torque Fasteners:

   • Tighten all fasteners to the specified torque:
     • M12 CL8.8 fasteners: 76 lb-ft (103 N*m)

7. Reattach Exhaust:

   • Reinstall the exhaust hangers removed earlier.

Hardware List:

• Qty (6): Hex Bolt – M12 x 1.25 x 35mm CL8.8
• Qty (6): Conical Washer – 1/2”

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 4,000 lbs (1,816 kg)
  • Max Tongue Weight: 400 lbs (182 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 4,000 lbs (1,816 kg)
  • Max Tongue Weight: 400 lbs (182 kg)

Manufacturer Notes:

• Tighten all fasteners to the specified torque values.
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for T-Connector Adapter for Kia Sorento and Hyundai Veracruz

Part Numbers:

• 118269

Tools Required:

• Trim Panel Remover
• Wire Cutters
• 10mm Socket & Ratchet or Wrench
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Vehicle Wiring:

   • Kia Sorento: Lower the spare tire to access the vehicle wiring.
   • Hyundai Veracruz: Locate the access hole inside the bumper support channel, above the passenger side exhaust, and route the T-Connector harness plugs through the hole.

2. Locate the Tow-Plug Harness:

   • Kia Sorento: On the passenger side, on top of the frame rail near the rear tire, locate the vehicle’s Tow-Plug harness. If covered by a protective cover, remove the plastic trim fasteners to access the harness.
   • Hyundai Veracruz: Find the Tow-Plug harness on the passenger side frame near the rear tire. Ensure all connector surfaces are clean and free of dirt.

3. Connect the T-Connector:

   • Remove the protective caps from the vehicle’s tow plug harness.
   • Insert the T-Connector harness into the vehicle’s Tow-Plug harness and lock it into place.
   • Ensure the connectors are fully inserted with locking tabs secure.

4. Route the T-Connector Wiring:

   • Kia Sorento: Route the T-Connector harness rearward to the back of the fascia and along the inside of the bumper toward the center of the vehicle.
   • Hyundai Veracruz: Route the T-Connector harness along the inside of the bumper support channel toward the center of the vehicle.

   Warning:

   • Route the wire carefully to avoid hot pipes, heat shields, the fuel tank, or any other points that may pinch or break the wire.

5. Mount the Black Box:

   • Use the provided double-sided tape to mount the T-Connector black box on the bumper support channel.
   • Secure all loose wires with cable ties to prevent damage or rattling.

6. Test the Installation:

   • Ensure all connections are complete. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
   • Test and verify the installation with a test light or trailer.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Refer to the vehicle owner’s manual for additional information.

Manufacturer Notes:

• Ensure all connections are clean and secure.
• Follow all installation warnings and guidelines carefully.