Installation Instructions for Nissan NV200 and Chevrolet City Express

Part Numbers:

• 75898
• 87662
• 44711
• 78599 U-Haul

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Small Screwdriver
• Lubricant or Soapy Water
• Utility Knife or Shears
• Drill or Rotary Tool (optional)
• Wrenches: 11/16", 7/8"

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • The tire release is located inside the rear cargo area in the middle of the floor.

2. Lower Exhaust System:

   • Remove the rubber isolators from the exhaust hangers. Use lubricant or soapy water to ease removal.

3. Remove Fascia Tabs:

   • Remove the plastic rivets that secure the fascia tabs to the vehicle using a flat screwdriver. Keep the rivets for reinstallation.

4. Insert Fasteners into Frame Rails:

   • Option A: Feed fasteners into the frame rails through the access hole over the spring shackle into the forward hole. Repeat for the rearward holes.
   • Option B: Enlarge the forward hole with a drill or rotary tool to fit the carriage bolt and spacer.

5. Insert Remaining Fasteners:

   • Feed additional fasteners into the holes in the rear crossmember of the vehicle. Leave pull wires attached.

6. Position and Secure Hitch:

   • Raise the hitch into position, feeding pull wires through the hitch slots. Use conical washers to hold the bolts in place and attach hex nuts. Repeat for all fasteners.

7. Reinstall Spare Tire:

   • Confirm that the spare tire does not interfere with the hitch after reinstallation.

8. Torque Fasteners:

   • Tighten all fasteners to the specified torque values:
     • 7/16-14 GR5 fasteners: 50 lb-ft (68 N*m)

9. Trim Fascia Tabs:

   • Trim the fascia tabs as necessary. Reinstall the fascia attachments on both sides.

10. Reattach Exhaust System:

    • Raise the exhaust system back into position and secure it to the rubber isolators.

Hardware List:

• Qty (6): Carriage Bolt – 7/16"-14 x 1.50" GR5
• Qty (6): Conical Washer – 7/16"
• Qty (6): Hex Nut – 7/16"-14
• Qty (4): Spacer – .250 x 1.00 x 3.00
• Qty (2): Spacer – .250 x 1.50 x 3.00
• Qty (6): Pull Wire – 7/16"

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,589 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing: Not compatible with spring bars.

Manufacturer Notes:

• Tighten all 7/16-14 GR5 fasteners to 50 lb-ft (68 N*m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for T-Connector Adapter for Nissan NV200

Part Numbers:

• 118597

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Vehicle Wiring Connectors:

   • Open the rear door and remove the access panels on both sides to expose the vehicle’s wiring connectors.
   • Remove trim panel fasteners carefully to avoid damaging the panels.

2. Locate the Taillight Wiring Harness:

   • Disconnect the vehicle’s taillight wiring harness on both driver and passenger sides.
   • Ensure connectors are clean and free of dirt.

3. Install the Driver-Side T-Connector:

   • Plug the T-Connector harness with the yellow wire in between the driver-side vehicle’s wiring connectors.
   • Ensure the locking tabs are secure and the connectors are fully inserted.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector with the green wire across the top threshold and through the passenger-side trim panel access hole.
   • Connect the green wire T-Connector to the passenger-side wiring harness.

   Note: For easier installation, attach the harness to a fish wire and pull it carefully toward the passenger side.

5. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind before drilling to avoid damage or injury.

6. Mount the Black Box:

   • Mount the T-Connector black box so the epoxy side faces downward to prevent water buildup.

7. Connect the Power Wire:

   • Attach the provided black 12-gauge wire to the black power wire from the T-Connector box using the supplied yellow butt connector.
   • Route the black wire through a grommet or follow the existing wiring along the thresholds to the engine compartment and battery.

   Warning: Avoid routing the wire near hot pipes, heat shields, or areas that could pinch or break the wire.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the vehicle’s positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black wire using the yellow butt connector. Insert the 10-amp fuse into the fuse holder.

9. Reconnect the Battery:

   • Reconnect the vehicle’s negative (-) battery cable.

   Warning: Ensure all connections are complete before testing the system. Test the installation with a test light or trailer.

10. Secure the Wiring:

    • Use the provided cable ties to secure the T-Connector harness, avoiding areas that could pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Reinstall the threshold, storage covers, floor covering, and other items removed during installation, ensuring no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated ratings or vehicle manufacturer's specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional information.
• Store these instructions for future reference.