Product Details
- Brand: Fulton
- Model: 22300 0101
- UPC: 88154091662
- Includes: Channel Coupler
Description
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Fulton Straight Trailer Hitch Coupler for 2 Inch Ball 3 Inch Channel 3,500 lbs Capacity 22300 0101 Install Notes
Installation and Maintenance Instructions for Stamped Couplers
Specifications:
- Rated according to SAE J684.
- Minimum tongue overlap:
- Straight Tongue Couplers: 6.5 inches.
- A-Frame Couplers: Only compatible with 50° trailer tongues.
Tools Required:
- Torque wrench
- Grade 5 bolts with locknuts
- SAE 30 wt. motor oil
- Grease for ball pocket
Step-by-Step Instructions:
Bolting Instructions:
- Ensure the coupler's internal stop is butted against the end of the trailer tongue for maximum overlap.
- Follow trailer manufacturer specifications for the number and size of fasteners.
Straight Tongue Couplers:
- Class 1:
- Preferred: Use (4) 3/8” grade 5 bolts through side holes.
- Alternate: Use (2) 3/8” grade 5 through bolts and locknuts, torqued to SAE proof load specifications.
- Class 2, 3, and 4:
- Preferred: Use (4) 1/2” grade 5 bolts through side holes.
- Alternate: Use (2) 1/2” grade 5 through bolts and locknuts, torqued to SAE proof load specifications.
- Ensure no deformation of the trailer tongue end.
A-Frame Couplers:
- Use with 50° trailer tongues only.
- Bolt coupler to tongue members using grade 5 hardware with locknuts.
- Torque bolts to SAE proof load specifications:
- Ø 3/8”: 23 ft-lbs.
- Ø 1/2”: 55 ft-lbs.
- Ø 5/8”: 110 ft-lbs.
Adjustable Height Channels:
- For tongues 6” or less in height, gussets are required.
- Center the mounting bracket on the tongue and weld a 1/4” minimum fillet weld around the bracket.
- Secure the coupler using (2) 5/8” x 5” grade 5 bolts through mounting bracket holes.
- Tighten locknuts to 100-110 ft-lbs.
Weld-On Instructions:
- All welding must be performed by an AWS-certified welder.
- Ensure a 6.5” minimum overlap between the coupler and trailer tongue.
- Weld on both sides and the top using:
- Straight Tongue Couplers: 1/8" fillet weld.
- A-Frame Couplers: 3/16" fillet weld.
Maintenance Instructions:
- Perform the following at least annually:
- Check welds and mounting bolt torque.
- Grease the ball pocket.
- Oil pivot points with SAE 30 wt. motor oil.
- Inspect retaining pins and replace if necessary.
- Keep the ball pocket clean to avoid dirt and debris buildup.
Safety Notes:
- Never exceed the rated capacity of the coupler, hitch, or vehicle.
- Always use the correct hitch ball size as indicated on the coupler body.
- Ensure the hitch ball is fully seated, and the latch is in the closed position before towing.
- Secure trailer safety chains and ensure trailer lighting is functional.
Warranty Information:
Attention: This is a summary of warranty coverage. For detailed warranty instructions, please download the full installation PDF.
- Limited Warranty:
- Coverage includes 5 years for select brands and 1 year for others.
- Exclusions include normal wear and tear, damage from misuse, improper installation, or alterations.
For Technical Support: Our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
For Warranty Information: Warranty coverage details are available in the full installation PDF. Please download the PDF for complete instructions.