Product Details
- Brand: Pro Series
- Model: 74378 3015-8
- Includes: Pilot Trailer Time-Delay Brake Controller for Trailers with 1-3 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Description
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Reese Pilot Trailer Brake Control for 03-07 Chevy Silverado 1500 3500 03-04 Chevy Silverado 2500 Electric Trailer Brakes Module Box Controller 1-3 Axle Install Notes
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 301500
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Junction Box
- Find the black Electric Junction Box inside the vehicle:
- Under the dashboard, left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the connection point for the electric trailer brakes in the top row, second slot from the left.
Step 2: Plug the Brake Control Adapter into the Vehicle Connector
- Plug the brake control adapter into the mating connection point inside the Electric Junction Box.
- Use a circuit tester to verify that battery (+) power is supplied to the adapter.
NOTE:
- Not all vehicles are pre-wired with complete power connections to the battery and/or wiring for electric trailer brakes.
- If power is already supplied, skip to Step 4.
Step 3: Add Power Supply (If Required)
For vehicles with no power supply:
-
Use an Electric Brake Control Wiring Kit and route all wires as described in the wiring kit instructions or as follows:
A. Vehicle Brake Control Feed Wire (Blue):
- Open the vehicle’s hood and locate the black Electrical Center Box on the driver’s side.
- Remove the cover to access the blue brake control feed wire.
- This step may require temporarily removing the vehicle’s support brace.
B. Vehicle Battery (+) Power Supply Wire (Red):
- Locate the red battery (+) power supply wire in the Electrical Center Box.
- Connect the wiring and ensure an in-line fuse or circuit breaker is installed.
- Reinstall the Electrical Center Box cover, lid, and support brace.
Step 4: Connect the Brake Controller
- Plug the brake control adapter into the vehicle’s brake control harness connector.
- Follow the brake control manufacturer’s instructions for wiring and mounting the unit.
Warnings:
- Complete the installation following the brake control manufacturer’s instructions.
- Mount the brake controller securely as directed.
- Perform all test procedures outlined in the brake controller manual.
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps)
- Always follow the vehicle manufacturer’s towing and load limits.
Wiring Overview:
- Blue Wire: Brake control feed wire (output to trailer brakes)
- Red Wire: Battery (+) power supply
- Ground: Connects brake controller to vehicle ground
- Stop Lamp Switch (Input): Vehicle braking signal to the brake controller
Final Notes:
- Periodically inspect the connections for tightness and wear.
- Ensure all wires are properly routed away from sharp edges, heat sources, and pinch points.
- Consult the vehicle owner’s manual for additional information regarding towing and electrical connections.
End of Instructions
Installation Instructions for Electronic Brake Control
Product Information:
- Model: Brake Control for 2 to 6 Brake Applications
- Part Number: N74378
Tools Required:
- Screwdriver
- Drill with 1/8" Drill Bit
- Wire Stripper/Cutter
- Crimping Tool
Components Included:
- Brake Control Unit
- Mounting Bracket
- Mounting Screws (#6 x 3/8") (Qty: 4)
Mounting Instructions:
-
Select Mounting Location:
- Choose a solid surface within easy reach of the driver.
- Ensure no wires or components are behind the mounting area.
-
Attach the Mounting Bracket:
- Place the bracket and mark the holes using the mounting bracket slots as a guide.
- Drill two 1/8" holes at the marked points.
- Secure the bracket with #6 x 3/8" screws.
-
Install the Brake Control:
- Slide the Brake Control into the bracket.
- Adjust to the desired position and secure it by tightening the screws.
Wiring Instructions:
- Black Wire: Connect to the 12V positive battery terminal using a 30A circuit breaker.
- White Wire: Connect to a clean, bare metal ground.
- Red Wire: Connect to the cold side of the stoplight switch (voltage present only when the brake pedal is pressed).
- Blue Wire: Connect to the trailer brake wire at the 7-way trailer connector.
Setting Power to Trailer Brakes:
- Connect the trailer to the tow vehicle.
- Locate the Manual Slide Knob and Power Knob on the Brake Control.
- Apply the Manual Slide Knob and turn the Power Knob until the display reads 4.0.
- Drive at 25 mph on a dry, level surface and apply the Manual Slide Knob:
- If brakes lock up: Reduce the power setting.
- If braking is insufficient: Increase the power setting.
- Repeat the test until braking is smooth, without wheel lock-up.
Adjusting Display Orientation:
To reverse the display from upside down to right side up:
- Disconnect the Black Wire (battery connection) from the tow vehicle.
- Wait 5 seconds.
- Reconnect the Black Wire.
- Do not press the brake pedal or Manual Slide Knob while reconnecting.
Important Notes:
- Always warm trailer brakes by driving 1/4 mile at 45 mph while applying a low brake level.
- Do not exceed power settings that lock up the trailer brakes. Wheel skidding can cause loss of vehicle control.
- Adjust power settings for different loads or road conditions.
Troubleshooting:
Issue | Probable Cause | Solution |
---|---|---|
No display when connected to power | Poor connection (Black or White wires) | Check wiring connections and ground. |
Trailer brakes are too aggressive | Power set too high | Reduce power using Power Knob. |
Braking is weak or insufficient | Power set too low or poor connections | Increase power; check Blue wire. |
Display shows "0.0" when activated | Poor trailer connection or wiring issue | Inspect trailer connector and wiring. |
Safety Notes:
- Disconnect the trailer plug before testing the breakaway switch. Failure to do so may damage the Brake Control.
- Regularly inspect trailer brakes and connections to ensure proper operation.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warning: Do not exceed the vehicle's Gross Combined Weight Rating (GCWR) as recommended by the manufacturer.