Installation Instructions for Hyundai Elantra, Hyundai Accent 3-Door, and Kia Rio 5

Part Numbers:

• 60872
• 24795
• 77167

Wiring Access Location:

• Hyundai Elantra and Kia Rio 5: PC3, PC4
• Hyundai Accent: PC1, PC2

Tools Required:

• Wrenches: 17mm, 19mm
• Small Phillips Tip Screwdriver
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Remove Plastic Supports:

   • Use a Phillips screwdriver to unscrew plastic screws while applying pressure on the opposite side. Remove both pieces of plastic from the support straps.

2. Trim Fascia Tab (Elantra and Rio 5 only):

   • Trim the center fascia tab as shown in Figure 2. Obtain vehicle owner’s approval before cutting.

3. Lower Exhaust:

   • Remove the rubber exhaust hanger to lower the vehicle’s exhaust system.

4. Position Hitch (Passenger Side First):

   • Lift the passenger side of the hitch into position, placing the crosstube over the tailpipe. Rotate the side bracket into place on the outside of the frame rail. Gently pull the fascia out of the way to assist installation (refer to Figure 2).

5. Position Hitch (Driver’s Side):

   • Lift the driver’s side of the hitch into position on the outside of the frame rail and in front of the bulkhead. Pull the fascia out of the way to assist installation.

6. Install Fasteners:

   • Install the fasteners as shown in Figure 1. Hand-tighten all bolts before fully securing.

7. Align and Tighten Hitch:

   • Push the hitch toward the rear of the vehicle to align it properly. Tighten all fasteners to the specified torque settings:
     • M10 CL8.8 bolts: 42 Lb.-Ft. (57 N*M)
     • M12 CL8.8 bolts: 76 Lb.-Ft. (103 N*M)

8. Reattach Exhaust:

   • Secure the rubber muffler hanger back into place.

9. Reattach Fascia Tabs:

   • Replace any removed fascia tabs.

Hardware List:

• (4) M12 x 1.25 x 40mm CL8.8 Bolts
• (4) Conical Washers: 3/8”
• (4) Conical Washers: 1/2”
• (4) Spacers: 3/8” x 1-1/2” x 3”
• (4) M10 x 1.25 x 40mm CL8.8 Bolts (Rio 5 and Accent only)

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Minor fascia trimming is required for Elantra and Rio 5. Obtain vehicle owner’s approval before making modifications.
• Check the hitch frequently to ensure all fasteners remain tight.

Installation Instructions for Circuit Protected Converter

Part Numbers:

• 119178

Wiring Access Location:

• Not specified in the document.

Tools Required:

• Drill (3/32” Drill Bit)
• Wire Crimpers
• Philips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Using a circuit tester, carefully probe one wire at a time to determine vehicle functions.

   • Caution: Do not probe across two wires or across a wire and vehicle structure to avoid damaging electronic components.

2. Disconnect and isolate the vehicle's negative (-) battery terminal.

   • Warning: Follow all warnings and precautions printed on the tow vehicle’s battery.

3. Attach the trailer wiring to the vehicle as shown in the illustration using splices.

4. Locate a suitable grounding point.

   • Caution: Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

5. Mount the circuit-protected converter near the left tail light in the trunk or on the frame rail under the vehicle.

   • Mount with the wiring directed downward or sideways if downward is not possible.

6. Reconnect the vehicle's negative (-) battery terminal.

7. Testing Procedure:

   • Attach the ground lead of a circuit tester to the exposed ground terminal of the 4-flat end.
   • Activate the tow vehicle’s left turn, right turn, tail, and stop lights one at a time. Test each to confirm proper functionality.
   • Warning: Ensure all connections are complete for proper function. Test installation with a trailer or test light.

8. Secure all loose wires with cable ties.

   • Warning: Do not overload circuits to prevent fires. Adhere to these limits:
     • Max stop/turn light: 1 per side (2.1 amps)
     • Max tail lights: (7.5 amps)

Hardware List:

• Not detailed in the document.

Safety Notes:

• Wear safety glasses and follow safety precautions.
• Disconnect the negative (-) cable before wiring.
• Securely ground to the vehicle chassis or an existing ground stud.
• Use on 12-volt negative ground systems only.

Specifications:

• Max stop/turn light: 1 per side (2.1 amps)
• Max tail lights: (7.5 amps)
• Secure wiring with cable ties after installation.

Manufacturer Notes:

• Read and follow all vehicle warnings and instructions.
• Refer to the vehicle's owner manual and manufacturer materials for additional guidance.