Installation Instructions for Toyota RAV4 (2019-Present)

Part Numbers:

• 76432
• 84432
• CQT76432

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Flat Head Screwdriver
• Utility Knife
• Plastic Trim Tools
• Sockets: 10mm, 17mm
• Pliers
• Marker
• Tape Measure

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 3,500 lbs (1,588 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Remove Rear Underbody Panel:

• Use a 10mm socket to remove the screws securing the underbody panel.
• Carefully detach the panel and set it aside for modification or trimming if required.

2. Lower Exhaust:

• Use pliers to remove the rubber hangers holding the exhaust system in place.
• Apply soapy water to the hangers for easier removal.
• Support the exhaust to avoid damage during installation.

3. Prepare the Frame for Installation:

• Locate the factory-installed weld nuts inside the frame rails.
• Clean any debris or rust from the weld nuts to ensure proper bolt alignment.

4. Install Hitch:

• Raise the hitch into position, aligning the mounting holes with the weld nuts on the frame rails.
• Insert the provided bolts and conical washers (teeth side facing the hitch) into the weld nuts.
• Hand-tighten all bolts to hold the hitch in place.

5. Tighten Fasteners:

• Use a torque wrench to tighten all bolts to the specified torque value of 67 lb-ft (91 N·m).

6. Trim and Reinstall Underbody Panel:

• Measure and mark the underbody panel as per the provided trimming diagram.
• Use a utility knife to cut the panel along the marked lines.
• Reinstall the trimmed panel using the original fasteners.

7. Reinstall Exhaust:

• Reattach the rubber hangers to secure the exhaust system in place.
• Ensure the exhaust is properly aligned and supported.

Hardware List:

• (4) Hex Bolts: M12 x 1.25
• (4) Conical Washers: 1/2"

Safety Notes:

• Regularly inspect the hitch and fasteners to ensure secure attachment.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water or exhaust entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class III
• Compliance: This product meets safety specifications as per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the vehicle manufacturer’s maximum weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for T-Connector Adapter for Jeep Grand Cherokee

Part Numbers:

• 118425

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Taillight Assemblies:

   • Open the tailgate.
   • On both the driver’s and passenger’s sides, locate and remove the clips holding the taillight assemblies in place.

2. Disconnect the Taillight Wiring Harness:

   • Carefully disconnect the vehicle wiring harness from the taillight sockets on both sides.
   • Avoid breaking the locking tabs and set the taillights aside.

3. Route the T-Connector on the Driver’s Side:

   • Underneath the vehicle, route the T-Connector harness with the yellow wire up through the opening between the bumper and body into the driver’s side taillight pocket.
   • Tip: Use a fish wire to assist in pulling the harness through the taillight pocket and rear fascia.

4. Connect the T-Connector on the Driver’s Side:

   • Insert the T-One® T-Connector with the yellow wire between the vehicle’s taillight connector and wiring harness.
   • Ensure all connector surfaces are clean and the connectors are fully inserted with locking tabs secured.

5. Route the Green Wire and 4-Flat Connector:

   • Route the green wire and the 4-flat connector down along the rear bumper fascia toward the center of the vehicle.
   • Continue routing the green wire to the passenger’s side taillight pocket.

6. Connect the T-Connector on the Passenger’s Side:

   • Repeat Steps 3 and 4 for the passenger’s side, using the T-Connector end with the green wire.

   Warning:

   • If routing the wires through a grommet or along the exterior of the vehicle, avoid hot pipes, heat shields, the fuel tank, or areas that may pinch or break the wires.

7. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • Alternatively, drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind any surface before drilling to avoid damage or injury.

8. Mount the 4-Flat Connector:

   • Mount the 4-flat connector at the center of the vehicle in a suitable location.
   • Note: A mounting bracket is not included.

9. Secure the Wiring:

   • Secure all loose wires using the provided cable ties to prevent damage or rattling.

10. Test the Installation:

    • Test and verify the installation with a test light or trailer to ensure functionality.
    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (5 amps)

Safety Notes:

• Do not exceed the towing manufacturer’s rating or the unit specifications.
• Follow all warnings and installation instructions carefully.
• Overloading circuits can cause fires.

Manufacturer Notes:

• Read and understand all warnings and instructions provided with the product.
• Always wear safety glasses and take necessary precautions during installation.
• Refer to the vehicle owner’s manual for additional information.