Installation Instructions for Mazda CX-5

Part Numbers:

• 36601
• 06185
• CQT36601

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• 3/4" Socket
• Universal Joint Socket (optional)
• Lubricant or Soapy Water

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Support and Lower the Exhaust:

   • Remove four (4) rubber hangers from the exhaust system to lower it.
   • Support the exhaust to prevent it from falling under its own weight.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.

2. Remove Plastic Rivets:

   • If present, remove plastic rivets fastening the fascia tabs to the vehicle.
   • Use a flat head screwdriver to remove the center of the rivet.
   • Retain the rivets for reinstallation.

3. Install Fasteners:

   • Feed the coiled end of the pull wire through the forward attachment hole in the frame and out the access hole.
   • Place a spacer onto the pull wire and thread a carriage bolt onto it.
   • Pull the wire to position the fasteners through the frame hole.
   • Leave the pull wire attached.
   • Repeat for all required locations on both frame rails.

4. Position the Hitch:

   • Raise the hitch above the exhaust and guide the pull wires through the attachment points on the hitch brackets.
   • Pull the fascia rearward gently if necessary to access between the fascia and the exhaust hanger.

5. Install Remaining Fasteners:

   • Use the conical washers (teeth side facing the hitch) to hold the bolts in place.
   • Remove the pull wires and attach hex nuts to secure the hitch loosely.

6. Tighten All Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • A universal joint socket may be needed to tighten the rearward fasteners on both sides.

7. Reinstall the Exhaust:

   • Raise the exhaust back into position and secure it with the rubber hangers.
   • Apply lubricant or soapy water to ease the reinstallation process.

8. Reinstall Plastic Rivets:

   • Replace any plastic rivets removed in Step 2.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (4) Spacers, 0.250" x 1" x 3"
• (4) Conical Washers, 1/2"
• (4) Hex Nuts, 1/2"-13
• (4) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36601F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for T-One® T-Connector for Mazda CX-5

Part Numbers:

• 118746

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the tailgate and remove the cargo door on the floor.
   • Carefully remove the floor trim panels and access panels on each side of the vehicle.
   • Set aside all items removed, being careful not to damage them.

2. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides of the vehicle, locate the vehicle’s taillight wiring harness inside the access panel area.
   • The harness will have a connection point matching the ends of the T-One® Connector. Separate the connectors carefully, ensuring not to break the locking tabs. Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors and lock into place.
   • Be cautious not to damage the locking tabs and ensure connectors are fully inserted with locking tabs in place.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® Connector end with the green wire through the trim panel access hole, across the threshold, and through the passenger trim panel access hole.
   • Repeat Step 3 for the passenger side using the T-One® Connector harness end with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean dirt and rustproofing from the area, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind any surface before drilling to prevent damage or injury. Do not drill into exposed surfaces.

6. Connect the Power Wire:

   • On the driver’s side, locate the black 12-gauge power wire from the T-One® Connector black box.
   • Attach the provided black wire and route it along the exterior frame or follow existing wiring into the engine compartment up to the battery.
   • Avoid areas that may pinch or break the wire.

   Warning: If routing the wire through a grommet and along the exterior, avoid hot pipes, heat shields, the fuel tank, or any points that may pinch or break the wire.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer.

9. Mount the Black Box Module:

   • Locate a flat surface in an out-of-the-way place and mount the T-One® Connector’s black box module to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the spare tire compartment when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.