Installation Instructions for Honda CR-V

Part Numbers:

• 36597
• 06183
• CQT36597

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Pliers
• Sockets: 11/16"
• Lubricant or Soapy Water

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Lower the Exhaust:

   • Remove the rubber isolators from the exhaust at the rear of the vehicle on both sides.
   • If necessary, remove the isolator forward of the rear axle to provide additional clearance.
   • Spray lubricant or soapy water on the hanger rods and rubber isolators to ease removal.

2. Install Hardware:

   • Using the fish wire, feed the carriage bolts and spacers through the large access holes at the end of the vehicle frame.
   • Repeat this process for both sides of the frame, ensuring the fish wires remain attached to the hardware.

3. Position and Install the Hitch:

   • Carefully raise the hitch into position, guiding it over the mufflers.
   • Feed the ends of the fish wires through the mounting holes in the hitch to align the hardware.
   • Loosely install the conical washers (teeth side facing the hitch) and hex nuts to hold the hitch in place.
   • Over the towhook, install the U-bolt and attach the flat washers, lock washers, and hex nuts as shown in the diagram.

4. Tighten All Fasteners:

   • Use a torque wrench to tighten all fasteners to the specified torque:
     • Tighten 7/16"-14 GR5 fasteners to 50 ft-lb (68 N*m).
     • Tighten 3/8"-16 GR5 fasteners to 30 ft-lb (41 N*m).

5. Raise the Exhaust:

   • Reattach the exhaust system by reinstalling the rubber isolators removed in Step 1.

Torque Specifications:

• 7/16"-14 GR5 bolts: 50 ft-lb (68 N*m)
• 3/8"-16 GR5 bolts: 30 ft-lb (41 N*m)

Hardware List:

• (4) Carriage Bolts, 7/16"-14 x 1.25" GR5
• (4) Spacer Blocks, 0.25" x 1.00" x 2.00"
• (4) Conical Washers, 7/16"
• (4) Hex Nuts, 7/16"-14 GR2
• (1) U-Bolt, 3/8"-16 GR5
• (2) Flat Washers, 3/8"
• (2) Lock Washers, 3/8"
• (2) Hex Nuts, 3/8"-16 GR2
• (4) Fish Wires, 7/16"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36597F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for T-One® T-Connector for Honda CR-V

Part Numbers:

• 118741

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the hatch of the vehicle and temporarily remove the rear threshold, cargo net, and cargo cover to allow access to the rear interior trim panel on the driver’s side.
   • It may be helpful to fold the rear seat forward for easier access.

2. Remove Interior Trim Panels:

   • Carefully remove the lower cargo hook by pushing in on the white plastic clip.
   • Using a trim panel remover tool, carefully pull back the upper and lower trim panels on the driver’s side.

3. Connect the Driver-Side T-Connector:

   • Gently pull back the upper trim panel to reveal the vehicle’s white 6-pin connector.
   • Connect the T-One® T-Connector harness into the vehicle’s white 6-pin housing and lock it into place.

4. Ground the White Wire:

   • Locate the existing ground stud on the driver’s side.
   • Loosen the bolt, place the screw eyelet on the stud, and re-tighten the bolt.
   • Ensure all existing ground connections are still attached and torqued to the manufacturer's specifications.

5. Mount the Black Box Module:

   • Apply the supplied double-sided tape to the flat side of the black box.
   • Locate a flat, out-of-the-way surface and mount the T-One® T-Connector’s black box module to prevent damage or rattling.
   • Clean the mounting surface with a 50/50 mixture of rubbing alcohol and water before securing the black box.

6. Connect the Fuse:

   • For models from 2017-2022, locate the interior fuse compartment under the steering column and identify fuse location 37.
   • For 2023-current models, identify fuse location 17. If a fuse is not installed, insert the 15-amp fuse included in the hardware kit.
   • Note: Fuse installation may not be required for all models.

7. Secure the Wiring Harness:

   • Use the provided cable ties to secure the remainder of the T-One® T-Connector harness.
   • Avoid areas that may pinch, cut, or melt the wire.

8. Reassemble the Vehicle:

   • Reinstall the plastic trim panels, threshold, storage covers, floor covering, and other items removed during installation.
   • Ensure no wires are pinched or damaged during reassembly.

9. Store the 4-Flat Connector:

   • When not in use, store the 4-flat harness in an out-of-the-way area in the rear cargo compartment.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.