Installation Instructions for RAM 1500 (2019-Current)

Part Numbers:

• 41913
• 96913
• CQT41913

Wiring Access Location:

Not specified.

Tools Required:

• Ratchet
• Torque Wrench
• Pry Tool
• Hammer
• Safety Glasses
• Sockets: 10mm, 15mm, 16mm, 17mm, 21mm, 22mm, 3/4", 7/8"
• 6" Socket Extension

Installation Time:

• Approx. 60 minutes

Step-by-Step Instructions:

1. Lower Spare Tire:

   • Locate spare tire lowering tools under the passenger-side seat.
   • Lower the spare tire and set it aside for reinstallation later.

2. Remove Bumper:

   • Unplug the electrical connector at the driver-side frame rail.
   • Pry out plastic connectors holding the bumper wiring to the OEM hitch.
   • Remove (2) M10 bolts from behind the license plate with a 15mm socket.
   • Remove (4) M10 nuts (2 each side) attaching the bumper to the OEM hitch using a 16mm socket.
   • Support the bumper during this step and remove it.

3. Remove OEM Hitch:

   • Remove (8) M14 bolts from the OEM hitch (4 each side, 3 in the side of the frame rail, and 1 in the bottom) using a 21mm socket.
   • Save the bolts for reinstallation later.
   • Remove the OEM hitch.

4. Remove Heat Shield Bolts:

   • Remove (3) M6 bolts from the exhaust heat shields using a 10mm socket (1 from the driver-side frame rail and 2 from the passenger-side frame rail).
   • Flatten heat shield tabs against the truck frame using a metal hammer.

5. Install Hitch:

   • Raise the hitch into position, aligning the 3rd slot from the rear with the weldnut in the bottom of the frame.
   • Install the shorter M14 bolt (removed earlier) through the hitch into the existing weldnut in the truck frame. Repeat for the other side.
   • Fishwire the carriage bolts and spacers (offset holes) into the forward-most slot on the hitch.
   • Fishwire carriage bolts and spacers into the remaining slots on the hitch.
   • Install conical tooth washers (teeth toward hitch) and heavy hex nuts onto the carriage bolts. Repeat for both sides.

6. Install Bumper Brackets:

   • Place bumper brackets into position.
   • Install (2) long M14 fasteners (removed earlier) through the bumper bracket and truck frame.
   • Install the 5/8” conical tooth washer (teeth toward hitch) and M14 nut.
   • Install the 1/2” hex bolt and 1/2” conical tooth washer (teeth toward hitch) through the bumper bracket and hitch side bracket.
   • Install another 1/2” conical washer (teeth toward hitch) and 1/2” hex nut onto the hex bolt. Repeat for both sides.

7. Install Bumper:

   • Align studs in the bumper with holes in the hitch bumper bracket.
   • Install 7/16” conical tooth washers (teeth toward bumper bracket) and M10 hex nuts onto the bumper studs.
   • Install M10 bolts with 7/16” conical tooth washers (teeth toward bumper) through the holes in the bumper near the license plate area.
   • Install 7/16” conical washers (teeth toward hitch) and M10 hex nuts onto the M10 bolts.
   • Adjust the bumper position for proper alignment.

8. Reattach Electrical Connector:

   • Plug in the electrical connector and secure it in position with zip ties.

9. Torque Fasteners:

   • M14 fasteners: 100 lb-ft (136 N*m)
   • 1/2”-13 GR8 fasteners: 110 lb-ft (149 N*m)
   • 1/2”-13 GR5 fasteners: 75 lb-ft (102 N*m)
   • M10 fasteners: 42 lb-ft (57 N*m)

10. Reinstall Spare Tire:

    • Raise the spare tire back into position.
    • Return the OEM hitch and remaining fasteners to the vehicle owner.

Torque Specifications:

• M14 bolts: 100 lb-ft (136 N*m)
• 1/2”-13 GR8 bolts: 110 lb-ft (149 N*m)
• 1/2”-13 GR5 bolts: 75 lb-ft (102 N*m)
• M10 bolts: 42 lb-ft (57 N*m)

Hardware List:

• (6) Carriage Bolts, 1/2"-13 x 1.75 GR8
• (6) Heavy Hex Nuts, 1/2"-13 GR2H
• (2) Spacers, .25 x 1.50 x 2.00 (Part No. 3719)
• (4) Spacers, .25 x 1.50 x 2.00 (Part No. 1540)
• (10) Conical Tooth Washers, 1/2” (Part No. 012920008)
• (4) Conical Tooth Washers, 5/8” (Part No. 012920010)
• (4) Hex Nuts, M14 x 2.0 CL 9/8
• (2) Hex Bolts, 1/2"-13 x 1.75 GR5
• (2) Hex Nuts, 1/2"-13 GR5
• (2) Hex Bolts, M10 x 1.5 x 35 CL8.8
• (8) Conical Tooth Washers, 7/16” (Part No. 01292007)
• (6) Hex Nuts, M10 x 1.5 CL10
• (6) Pull Wires, 1/2" (Part No. 5482)

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are securely tightened.
• Replace damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fume entry.
• Always wear eye protection when working under a vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 15,000 lb (6,810 kg)
  • Max Tongue Weight: 1,700 lb (771 kg)
• Weight Distributing:
  • Max Gross Trailer Weight: 17,000 lb (7,718 kg)
  • Max Tongue Weight: 1,700 lb (771 kg)

Warranty Information:

This product is covered under a limited lifetime warranty. Contact Horizon Global Americas Inc. for claims.

Additional Notes:

• Complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.