Installation Instructions for 2020-Current Kia Telluride and Hyundai Palisade

Part Numbers:

• 76420
• 84420
• CQT76420

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 3/4”, 16 mm, 19 mm, 20 mm
• 6-inch Socket Extension
• Lubricant or Soapy Water
• Wire Brush
• Exhaust Removal Pliers
• Flat Head Screwdriver
• Tape Measure
• Marker
• Utility Knife

Step-by-Step Instructions:

1. Lower Spare Tire:

   • Open the rear hatch to access the spare tire winch.
   • Using a 20 mm socket, lower the spare tire and set it aside for later.

2. Remove Exterior Trim Panel:

   • On the driver's side, use a flat head screwdriver to remove three push rivets.
   • Carefully pull the trim panel off and set it aside for later reinstallation.

3. Trim Fascia:

   • Using a tape measure, marker, and utility knife, measure, mark, and trim the lower fascia as required.

4. Lower Exhaust:

   • Remove the rear and side hangers while supporting the exhaust to avoid damage.
   • Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.

5. Install Hitch A:

   • Raise the hitch into position and install fasteners:
     • Driver's Side: Insert items 1 and 2 and tighten using a 3/4" socket.
     • Passenger's Side: Insert items 4 and 5 and tighten using a 19 mm socket.
   • Fasteners should pass through both the hitch brackets and the vehicle frame for support.

6. Install Hitch B:

   • Using a 16 mm socket, insert items 7 and 8 through the hitch bracket into the vehicle frame weld nuts.
   • Hand-tighten initially.
   • Clean debris or corrosion from existing weld nuts in the frame using a wire brush.
   • Install remaining items 2, 3, and 6 onto matching bolts.

7. Torque Fasteners:

   • Tighten M10 CL10.9 fasteners to 40 ft-lbs (54 N*m).
   • Tighten 1/2 GR5 fasteners to 75 ft-lbs (102 N*m).
   • Tighten M12 GR8.8 fasteners to 68 ft-lbs (92 N*m).

8. Reinstall Components:

   • Reinstall the exhaust, trim panel, and spare tire.
   • Push the spare tire forward while raising it to provide additional clearance for the hitch.

Hardware List:

• (2) Hex Bolt 1/2"-13 x 4.50 GR5
• (5) Conical Washer 1/2"
• (2) Hex Nut 1/2"-13
• (1) Bolt M12 x 1.75 x 120 CL8.8
• (1) Flat Washer 1/2" Hardened
• (1) Hex Nut M12 x 1.75 CL8
• (4) Bolt M10 x 1.25 x 30 CL10.9
• (4) Conical Washer 7/16"

Safety Notes:

• Always wear safety glasses during installation.
• Check the hitch periodically to ensure all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Do not cut or modify the hitch.
• Observe all safety precautions when working under the vehicle.

Specifications:

• Weight Carrying Capacity: 5,000 lbs (2,270 kg) trailer weight, 500 lbs (227 kg) tongue weight.
• Weight Distributing Capacity: 6,000 lbs (2,721 kg) trailer weight, 750 lbs (340 kg) tongue weight.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Installation Instructions for Modulite® HD Protector Vehicle Wiring

Part Number:

• 119148

Tools Required:

• Phillips Head #2 Screwdriver
• Wire Cutters
• Wire Strippers/Wire Crimpers
• Tester or Volt Meter
• Socket & Ratchet Set
• Drill with 3/32” Drill Bit
• Double-Sided Tape

Step-by-Step Instructions:

Tow Vehicle Inputs - Determination:

1. Disconnect and isolate the vehicle's negative battery terminal.
   • Warning: Read and follow all warnings and instructions on the tow vehicle's battery.
2. Splice the tow harness input wires to the vehicle as determined.
   • Caution: Use appropriate gauge wire splices. Blue taps are for 16-18 gauge wires only.

Harness Installation:

1. Determine the mounting location of the module and secure it using the double-sided tape provided.
   • Warning: Mount the module with the epoxy side pointed towards the ground to prevent water buildup.
2. Locate a suitable grounding point near the module, such as an existing ground stud, or drill a 3/32” hole to secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind any surface before drilling to avoid damage or personal injury.
3. Route the power wire to the vehicle’s positive battery terminal. Use the provided fuse holder, butt connector, and ring terminal to connect to the battery.
   • Do not insert the 15 amp fuse yet.
   • Caution: Ensure the module is connected to a constant power source and avoid routing the wire near hot pipes, heat shields, fuel tanks, or pinch points.

Completion:

1. Secure the harness with cable ties provided to prevent damage or rattling.
2. Reconnect the vehicle's negative battery cable.
3. Insert the 15 amp fuse into the fuse holder and close the cap.
4. Test the installation using a test light or trailer. Check each function independently and in combination.

Hardware List:

• 8 × Cable Ties, 8.5”
• 1 × 15 AMP Fuse
• 2 × Ring Terminals
• 1 × Fuse Holder
• 2 × Yellow Butt Connectors
• 1 × Self-Tapping Screw
• 4 × Blue Taps
• 1 × Spade Terminal

Wiring Outputs:

• White Wire: Ground
• Brown Wire: Tail
• Yellow Wire: Left Turn/Brake
• Green Wire: Right Turn/Brake
• Red Wire: Stop (for 3-wire systems only)

Safety Notes:

• Always read and follow all warnings and instructions included with the product and the vehicle's manual.
• Do not exceed the manufacturer’s towing capacity or the product’s amperage ratings.
• Wear safety glasses and use all necessary safety precautions during installation.

Troubleshooting Guide:

• 4-Flat Not Functioning: Ensure input wires are correctly installed and repeat testing after removing the 15 amp fuse for 10 seconds.
• No Power to 4-Flat: Check the chassis ground and ensure the module is properly connected to a constant power source.

Specifications:

• Installation Time: Approximately 45 minutes
• Compatibility: Does not work with multiplex vehicles (BM, BT, or BTT). Use part numbers 119190 or 119250 for these systems.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

For warranty information, please download the full installation PDF.