Installation Instructions for Part #R5034
Roof Rail Kit System with Cross Bars, AEBD Components, and RE1350-53 Rails

Supported Vehicles:

• Kia Soul, 5-door SUV, 2010–2017

Part Numbers:

• RE1350-53: Roof Rails
• 59970: Cross Bar System
• AEBD: Additional Components

Tools Required:

• Torque Wrench (18 ft-lbs and 8 ft-lbs for fasteners)
• Measuring Tape
• Pliers
• Marker or Pencil
• Cleaning Cloth

Hardware List:

RE1350-53 Rails

• (2) Rails
• (4) End Caps
• (4) Quarter Turn Plugs
• (4) Position Sliders

AEBD Components

• (2) Buffer Strips
• (4) Outer Under-Covers

59970 Cross Bar System

• (2) Cross Bars (included)
• (4) Lock Cores (optional, sold separately for additional security)

Step-by-Step Instructions:

Step 1: Prepare Your Work Area

• Park your vehicle on a level surface.
• Clean the roof of your vehicle with a cleaning cloth to remove any debris or dirt.
• Verify all components listed in the parts and hardware section are present before starting.

Caution: Always wear gloves and safety glasses during installation.

Step 2: Apply Positioning Stickers

• Refer to the End Support Instructions for exact sticker placement.
• Affix the provided positioning stickers to the roof at the designated measurement points for your specific vehicle model.

Step 3: Assemble and Attach Rails

• Attach the End Caps to the ends of the RE1350-53 Rails.
• Insert the Quarter Turn Plugs into the Position Sliders and adjust to fit your vehicle’s roof dimensions.
• Position the rails on the roof at the following measurements:
  • Front Rail Position (W): 10.5 in (265 mm) from the windshield edge.
  • Rear Rail Position (Z): 30.0 in (760 mm) from the windshield edge.
• Use the torque wrench to tighten the quarter turn plugs to 8 ft-lbs.

Warning: Ensure the rails do not extend past the vehicle's side mirrors.

Step 4: Install Buffer Strips and Covers

• Slide the Buffer Strips into the grooves on the rails to provide protection.
• Attach the Outer Under-Covers to the underside of the rails to safeguard the vehicle's roof paint.
• Double-check that all components are securely seated and aligned.

Step 5: Attach Cross Bars

• Secure the Cross Bars (59970) to the rails by aligning them with the Position Sliders.
• Tighten the fasteners with a torque wrench to 18 ft-lbs.
• Apply force in all directions to test the stability of the cross bars.

Caution: Overtightening can damage the cross bars, rails, or roof.

Step 6: Load and Secure Cargo

• Ensure the combined weight of the rails, cross bars, and cargo does not exceed 110 lbs (50 kg).
• Use non-stretch straps to secure the cargo firmly.
• Tie down any long items (e.g., kayaks, surfboards) to both front and rear bumpers in addition to the cross bars.

Warning: Improperly secured cargo can cause accidents, damage, or void your warranty.

Maintenance:

Before Each Trip:

• Check all bolts, straps, and locks to ensure they are tight and undamaged.
• Verify that the cargo is evenly distributed and securely fastened.

Monthly Maintenance:

• Clean the rails and cross bars with a damp cloth to remove dirt and debris.
• Lubricate screws, nuts, and lock cores (if installed) to prevent rust and ensure smooth operation.

Winter Maintenance:

• Remove salt and road debris promptly to prevent corrosion.
• Inspect the buffer strips and under-covers for wear or damage.

Safety Notes:

• Avoid speeds over 50 mph (80 km/h) when the roof rail system is in use.
• Do not use the cross bars or rails for off-road driving or on trailers.
• Remove the system when not in use or before entering an automatic car wash.
• Adjust driving behavior to account for the increased height and load of the vehicle.

Warning: Failure to follow these instructions may result in injury, property damage, or voided warranty.

Specifications:

• Maximum Weight Capacity: 110 lbs (50 kg) combined (rails, cross bars, and cargo)
• Recommended Speed Limit: 50 mph (80 km/h)

Caution: Exceeding weight or speed limits can result in instability and potential accidents.