Installation Instructions for Lock Core and Key Set

Part Numbers:

• 59315 (4 Lock Cores)
• 59316 (8 Lock Cores)

Tools Required:

• Control Key (included)
• Standard Key (included)

Safety Notes:

• Warning:
  • Proper installation is critical to the performance and safety of this product.
  • Always read and understand the instructions and warranty information before installation.
  • Damage to the vehicle, cargo, or personal property caused by improper installation is not covered under warranty.
  • Installation is the end user's responsibility.

Step-by-Step Instructions:

Installing New Lock Cores

1. Insert the control key into the lock core.
2. Orient the key with the housing in the unlocked position.
3. Slide the lock core into the housing until it is fully seated.
4. Hold the lock core in place with your finger and remove the control key.

Note:

• If installing into an accessory like a crossbar end cap that is removed, the lock core can be installed in either the locked or unlocked position.
• If the accessory is already installed or if it is a different type (e.g., a bike carrier), the lock core must be inserted in the unlocked position.

Replacing Existing Lock Cores

• If the supplied control key does not fit:

  1. Access the back side of the lock core.
  2. Insert the current key halfway into the lock.
  3. Depress the exposed lock blade using a small tool (see Fig. 1).
  4. Push the key in fully to keep the lock blade depressed.
  5. Slide the old lock core out of the housing.

• If the supplied control key fits:

  1. Ensure the lock core is in the unlocked position.
  2. Fully insert the control key into the lock core.
  3. Carefully pull out the lock core.

Maintenance:

• Lubricate lock cores regularly to ensure smooth operation.
• Clean housing areas of any dirt or debris before inserting lock cores.

Hardware List:

• (4) or (8) Lock Cores (depending on part number)
• (2) Standard Keys
• (1) Control Key

Warranty:

• The warranty is limited to repair or replacement of defective parts.
• Damage caused by improper installation, misuse, or neglect is not covered.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for Part #R5070
Roof Rail Kit System with Cross Bars, AFEA Components, and RE53 Rails

Supported Vehicles:

• Audi A6, 4-door Sedan, 2012–2018
• Audi S6, 4-door Sedan, 2014–2018

Part Numbers:

• RE53: Rails
• 59970: Cross Bar System
• AFEA: Door Frame Fit Kit

Tools Required:

• Torque Wrench (adjustable to 4 Nm and 18 ft-lbs)
• Measuring Tape
• Marker or Pencil
• Cleaning Cloth

Hardware List:

RE53 Rails

• (2) Rails
• (4) Bar End Caps (Left and Right)
• (4) Quarter Turn Plugs
• (4) Position Sliders

AFEA Components

• (2) Door Frame Straps
• (4) Gasket Pads
• (2) Position Stickers

59970 Cross Bar System

• (2) Cross Bars
• (4) Lock Cores (optional, sold separately for additional security)

Step-by-Step Instructions:

Step 1: Prepare Your Work Area

• Park your vehicle on a level surface.
• Clean the roof and door frame areas thoroughly.

Step 2: Assemble the Rails

• Attach the Bar End Caps to the ends of the RE53 Rails.
• Insert the Quarter Turn Plugs into the Position Sliders and adjust for your vehicle’s roof dimensions.

Step 3: Install the Rails on the Roof

• Place the rails at the designated positions:
  • Front Rail Position (W): 10.5 in (270 mm) from the windshield edge.
  • Rear Rail Position (Z): 28.5 in (725 mm) from the windshield edge.
• Tighten the quarter turn plugs to 4 Nm using the torque wrench.

Step 4: Attach the Cross Bars

• Align the 59970 Cross Bars with the installed rails.
• Secure the cross bars using the AFEA Door Frame Straps and tighten all bolts to 18 ft-lbs.

Step 5: Secure the System

• Tighten all fasteners and straps.
• Push and pull on the installed system to ensure there is no movement.

Step 6: Load and Secure Cargo

• Ensure the combined weight of the rails, cross bars, and cargo does not exceed 110 lbs (50 kg).
• Use non-stretch straps to secure the cargo firmly.
• Tie down long items (e.g., kayaks, surfboards) to both front and rear bumpers.

Maintenance:

• Inspect all fasteners, straps, and supports before each use.
• Clean the system regularly to prevent dirt buildup.
• Lubricate locks and screws periodically to ensure smooth operation.

Safety Notes:

• Avoid speeds over 50 mph (80 km/h) with the system installed.
• Be mindful of height restrictions when driving with loads on the roof.
• Remove the system when not in use or before entering automatic car washes.

Warning: Failure to secure the system properly may result in damage or injury.

Specifications:

• Maximum Weight Capacity: 110 lbs (50 kg)
• Recommended Speed Limit: 50 mph (80 km/h)

Caution: Exceeding the weight or speed limits can lead to accidents or void the warranty.