Installation Instructions for Subaru Forester

Part Numbers:

• 75876
• 87654
• 44705

Wiring Access Location:

• SUV8

Tools Required:

• Metal File
• Wrenches: 11/16”, 10mm

Step-by-Step Instructions:

1. Lower Exhaust:

   • Disconnect the rubber exhaust hangers from the hanger brackets to lower the exhaust system.

2. Remove Heat Shield:

   • Remove four (4) heat shield screws from each frame rail and set aside.
   • Note: The heat shield will need to be trimmed for bolt clearance during reinstallation (refer to Figure 2).

3. Remove Plastic Plugs:

   • Remove four (4) plastic plugs from the existing holes in each frame rail. Retain only the rear access hole plug for reinstallation after the bolts are in place.

4. Install Fasteners:

   • Fishwire spacers and 7/16” carriage bolts through the access hole and down through the holes in both frame rails, ensuring the blocks span both sides of the hole and do not overlap (refer to Figures 1 and 3).

5. Reinstall Heat Shield:

   • Reinstall the trimmed heat shield using three (3) of the four (4) fasteners removed in Step 2. Leave out the rearmost fastener on the frame rail.

6. Install Hitch:

   • Raise the hitch into position carefully to avoid pushing the fasteners into the frame. Secure the hitch with conical washers and nuts.

7. Raise Exhaust:

   • Reattach the exhaust hangers disconnected in Step 1.

Hardware List:

• Qty (6): Carriage Bolt – 7/16-14 x 1.75 GR5
• Qty (6): Spacer (Square hole for 7/16” Carriage Bolt)
• Qty (6): Conical Washer – 7/16”
• Qty (6): Hex Nut – 7/16-14
• Qty (6): Pull Wire – 7/16”

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 4,000 lbs (1,816 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,589 kg)
  • Max Tongue Weight: 525 lbs (238 kg)

Manufacturer Notes:

• Tighten all 7/16-14 GR5 fasteners to 50 lb-ft (68 N*m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for T-Connector Adapter for Subaru (Forester, Outback, XV Crosstrek)

Part Numbers:

• 118467

Tools Required:

• Trim Panel Remover
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the vehicle’s rear tailgate.
   • Remove the cargo nets and cargo floor hatch to access the spare tire area.

2. Locate the Tow Plug Housing:

   • 2009-2013 Subaru Forester: Remove the driver’s side and center foam cargo trays to locate the tow plug housing under the driver’s side foam tray.
   • 2010-2019 Subaru Outback: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with blue tape.
   • 2014-Current Subaru Forester / XV Crosstrek: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with tape.
   • 2020-Current Subaru Outback: Temporarily remove the rear threshold plate. Locate the tow plug on the passenger side under the rear threshold plate. It is taped to the harness with tape.

3. Connect the T-Connector Harness:

   • Insert the T-Connector harness into the vehicle’s tow plug housing and lock it into place.
   • Ensure the connectors are fully inserted with the locking tabs engaged.

   Warning:

   • All connections must be complete for the T-Connector to function properly.
   • Test and verify the installation with a test light or trailer. For the initial test, reset the vehicle's electrical system by temporarily removing the key from the ignition.

4. Mount the Black Box:

   • On the driver’s side, mount the T-Connector black box using the provided double-sided tape.
   • Secure the remaining T-Connector harness with the provided cable ties, avoiding areas that could cut or pinch the wire.

   Note:

   • Store the 4-flat connector in the spare tire compartment when not in use.

   Warning:

   • Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the following specifications:
     • Max. stop/turn light: 1 per side (2.1 amps)
     • Max. tail lights: (5.6 amps)

Safety Notes:

• Always follow all warnings and instructions included with the product before beginning installation.
• Wear safety glasses and use all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and instruction sheet for additional details.