Installation Instructions for Jeep Renegade (2015-Current)

Part Numbers:

• 76021
• 84021
• CQT76021

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10mm, 13mm, 21mm, 3/4"
• Flat Head Screwdriver
• Phillips Screwdriver
• Utility Knife
• Drill with 1” Holesaw
• 6” Socket Extension

Wiring Access Location:

• [Information not provided]

Step-by-Step Instructions:

1. Loosen Wheel Well Fender:

   • Use a Phillips screwdriver and a 10mm socket to remove (4) bolts and (1) plastic flange nut from the wheel well fender on the passenger side.

2. Remove Rubber Plugs:

   • Use a flat head screwdriver to remove (1) plug from the bottom frame rail and (2) plugs from the outside frame rail on each side.

   Note: For models with a factory tow hook, use a 21mm socket to remove the M14 bolts in these locations. Retain bolts for reinstallation and skip Step 3.

3. Drill Access Holes for Fasteners:

   • Locate the area between the exhaust hanger bracket and the suspension mount on the frame rail.
   • Use a 1” holesaw to drill an access hole on each side.
   • Use pliers to bend the heat shield edge down, if necessary.

4. Lower Exhaust and Clear Caulk:

   • Use a 13mm socket to remove (1) bolt from the exhaust hanger on each side and lower the muffler temporarily.
   • Support the muffler to prevent damage.
   • Use a utility knife to remove caulk near mounting holes and slightly bend the heat shield edge down on each side.

5. Install Hitch:

   • Fishwire the carriage bolts and spacers into the frame through the drilled holes. Leave pull wires attached.
   • Raise the hitch into position and carefully slide it over the exhaust hanger.
   • Feed pull wires through bracket holes, remove pull wires, and loosely install conical washers and hex nuts.
   • For models with a factory tow hook, loosely secure the factory M14 bolts to the hitch attachment holes.

6. Tighten Fasteners:

   • Torque all 1/2" fasteners to 75 lb-ft (102 N·m).
   • Torque all M14 fasteners to 115 lb-ft (156 N·m).

7. Reinstall Components:

   • Reinstall the exhaust hanger and all fasteners removed from the wheel well fender in Steps 1 and 4.

Hardware List:

• (6) 1/2”-13 x 1.75” Grade 5 Carriage Bolts
• (6) .250 x 1.0 x 2.0 Spacer Blocks
• (6) 1/2" Conical Washers
• (6) 1/2”-13 Grade 5 Hex Nuts
• (6) 1/2”-13 Pull Wires

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always follow safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying (Ball Mount): Max Trailer Weight 4,500 lbs (2,043 kg), Max Tongue Weight 675 lbs (306 kg).
  • Weight Distributing: [Information not provided].
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Additional Notes:

• Installation time is approximately 40 minutes for a professional installer.
• Contact a professional installer if you are not comfortable performing the installation.

Installation Instructions for T-One® T-Connector for Jeep Renegade

Part Numbers:

• 118651

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Rear Tailgate:

   • Remove the threshold, trunk floor panels, and trays. Set aside all items carefully to avoid damage.

2. Remove Interior Trim Panels:

   • On the driver and passenger sides, remove access panels to locate the rear of the taillight assemblies.
   • Partially remove the interior trim panels to expose the taillight wiring harness.

3. Locate the Vehicle’s Wiring Harness:

   • Locate the wiring harness in the trim panel area behind the taillight assembly. Ensure the connection points match the T-One® T-Connector ends.

4. Install the Driver-Side T-Connector:

   • On the driver’s side, separate the vehicle wiring connectors without damaging the locking tabs.
   • Insert the T-One® T-Connector end with the yellow wire between the vehicle wiring connectors and secure it.

5. Route and Connect the Passenger-Side T-Connector:

   • Route the T-One® T-Connector end with the green wire below the threshold cover to the passenger side.
   • Repeat Step 4 for the passenger-side wiring harness.

6. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution: Verify the surface before drilling to avoid vehicle damage or personal injury.

7. Mount the Black Box:

   • Locate a flat surface near the rear interior area and mount the T-One® T-Connector’s black box with the provided double-sided tape.

8. Route the Power Wire:

   • Connect the black 12-gauge wire from the T-One® T-Connector black box to the provided black wire using a yellow butt connector.
   • Route the black wire through a grommet and along the exterior frame or follow the existing wiring to the engine compartment up to the battery.

   Warning: Avoid hot pipes, heat shields, and the fuel tank when routing the wire.

9. Connect to the Vehicle Battery:

   • Disconnect the negative (-) battery cable.
   • Attach the fuse holder’s ring terminal to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black power wire using a yellow butt connector.
   • Insert the 15-amp fuse into the fuse holder.

10. Reconnect the Battery:

    • Reconnect the vehicle’s negative (-) battery cable.
    • Test the installation with a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

11. Secure the Wiring:

    • Use cable ties to secure the T-One® T-Connector harness, avoiding areas that may pinch, cut, or melt the wires.

12. Reassemble the Vehicle:

    • Replace all trim panels, threshold, storage covers, and floor covering removed during installation. Ensure no wires are pinched.

13. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Specifications:

• Max. stop/turn light: 4.2 amps per side
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional information.
• Store these instructions for future reference.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.