Installation Instructions for 2007-Current Jeep Wrangler

Part Numbers:

• 76382
• 84382
• CQT76382

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 16 mm, 18 mm
• Open-End Wrench: 18 mm
• Crowfoot Wrench: 18 mm
• Exhaust Removal Pliers
• Ratchet Strap

Step-by-Step Instructions:

Standard Installation:

1. Lower Muffler or Diesel Canister:

   • For standard models, use exhaust removal pliers to lower the muffler.
   • For EcoDiesel models, use a 16 mm socket to remove two bolts from the diesel canister. Ensure the exhaust is supported before removing the rubber hangers.

2. Install Hitch:

   • Raise the hitch onto the vehicle cross member at a 15°-45° angle and align the leftmost hole in the hitch with the existing hole in the cross member.
   • Loosely install the following hardware:
     • (1) M12 bolt
     • (1) 1/2" flat washer
     • (1) 1/2" conical washer
     • (1) M12 hex nut
   • Use an 18 mm crowfoot wrench and open-end wrench to secure all fasteners. Pull downward gently on the diesel canister for additional clearance, if needed.

3. Tighten Fasteners:

   • Tighten all M12 CL8.8 fasteners to 68 lb-ft (92 Nm).

4. Reinstall Muffler or Diesel Canister:

   • Reinstall the muffler or diesel canister using the bolts removed earlier.

Mopar Off-Road Bumper Installation:

1. Lower Muffler:

   • Follow the same process as in Step 1 of the standard installation.

2. Remove Factory Bolts and Spacer Plate:

   • Use an 18 mm socket to remove four factory M12 flange head bolts from the forward side of the vehicle cross member.
   • Remove the spacer plate between the vehicle cross member and the Mopar bumper. Return the spacer plate to the vehicle owner.

3. Raise Hitch into Position:

   • Align the hitch with the existing holes in the cross member.

4. Install Hitch:

   • Reinstall the four factory M12 flange head bolts using an 18 mm socket.

5. Tighten Fasteners:

   • Tighten all M12 CL10.9 fasteners to 92 lb-ft (125 Nm).

6. Reinstall Muffler:

   • Follow the same process as in Step 4 of the standard installation.

Hardware List:

• (4) Bolt M12x1.75x120 CL8.8
• (4) Conical Washer 1/2”
• (4) Flat Washer 1/2”
• (4) Hex Nut M12x1.75 CL8

Safety Notes:

• Always wear safety glasses during installation.
• Check hitch frequently to ensure all fasteners and the ball are properly tightened.
• Replace damaged hitches or balls immediately.
• Do not cut access or attachment holes with a torch.
• Observe all safety precautions when working under the vehicle.

Specifications:

• Weight Carrying Capacity: 4,500 lbs (2,043 kg) trailer weight, 675 lbs (306 kg) tongue weight.
• Weight Distributing Capacity: 4,500 lbs (2,043 kg) trailer weight, 675 lbs (306 kg).
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118416

Tools Required:

• Screwdriver
• Drill (3/32” Drill Bit)

Step-by-Step Instructions:

1. Remove the Driver-Side Taillight:

   • Open the rear liftgate.
   • On the driver’s side, remove the screws that secure the taillight in place.
   • Carefully pull the taillight away from the vehicle to expose the vehicle’s wiring harness connectors.

2. Disconnect the Wiring Harness:

   • Separate the vehicle’s wiring connectors carefully, ensuring not to damage the locking tabs.
   • Ensure all connector surfaces are clean and free of dirt.
   • Plug the T-Connector harness between the connectors.

3. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • If no ground stud is available, drill a 3/32” hole in a suitable area (do not drill into the vehicle floor or bed).
   • Clean dirt and rustproofing from the area and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury.

4. Route the 4-Flat Connector:

   • Route the T-Connector end with the 4-flat connector down through the taillight pocket, between the bumper and the body, toward the center of the bumper.
   • Secure the wiring using the provided cable ties.

5. Secure the T-Connector Harness:

   • Secure the remainder of the T-Connector harness with the provided cable ties, avoiding areas where the wire could be pinched, cut, or melted.
   • Mount the 4-flat connector in an accessible location with a bracket or electrical box (not included).

6. Reinstall the Taillight:

   • Reinstall the taillight removed in Step 1.

7. Test the Installation:

   • Ensure all connections are complete for the T-Connector to function properly.
   • Test the installation with a test light or trailer to verify functionality.

   Specifications:

   • Max. stop/turn light: (7.5 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Follow all warnings and installation instructions carefully.

Manufacturer Notes:

• Read the vehicle owner’s manual and instruction sheet for additional guidance.
• Ensure all wiring is securely mounted and routed to prevent damage or interference.