Installation Instructions for Chevrolet Equinox, Pontiac Torrent, Saturn Vue, and GMC Terrain

Part Numbers:

• 06391
• 36408
• 90145

Wiring Access Location:

• Chevrolet: SUV3
• Pontiac: SUV3
• Saturn: SUV1, SUV2

Tools Required:

• Wrenches: 18mm, 19mm, 3/4"
• For Saturn Vue: Open-end 3/4" wrench
• For Equinox: 6" Ratchet Extension
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Tie-Down Brackets:

   • If present, remove the tie-down brackets from the vehicle frame rail.
   • Return bolts and tie-down brackets to the vehicle owner.

2. Remove Fascia Door (Equinox Only):

   • Remove the fascia door.

3. Position the Hitch:

   • Raise the hitch into position, lifting the bumper mounting bracket over the fascia where needed.
   • Secure the hitch using M12 bolts and conical washers into the existing weld nuts.

4. Saturn Vue Specific Step:

   • Pull the 1/2"-13 carriage bolts and small blocks through the end of the bumper using the pull wire.
   • Feed the bolts through the bumper mounting bracket and secure with conical washers and hex nuts, as shown in Figure 1.

5. Equinox and Torrent Specific Step:

   • Install M12 bolts and conical washers through the bumper mounting bracket into the existing weld nuts in the bumper, as shown in Figure 2.

6. Tighten Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 75 ft-lb (102 N*m).
   • Tighten all M12 CL8.8 fasteners to 68 ft-lb (92 N*m).

7. Reinstall Fascia Door (Equinox Only):

   • Replace the fascia door.

Hardware List:

• (6) Hex Bolt, M12 x 1.75 CL8.8
• (2) Hex Nut, 1/2"-13
• (6) Conical Washer, M12
• (2) Conical Washer, 1/2"
• (2) Block, 1.5" x 2"
• (2) Carriage Bolt, 1/2"-13 x 2"
• (1) Pull Wire

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36051 or 90001 (sold separately)
• Fastener Kit: 36408F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118391

Tools Required:

• Drill with 3/32" drill bit.
• Test light or trailer for verification.

Step-by-Step Instructions:

1. Locate the Vehicle’s Harness Area:

   • Open the rear tailgate and locate the vehicle’s jack storage compartment on the driver’s side.
   • Remove the panel and tire jack to access the harness area.

2. Find the Trailer Harness Connector:

   • Inside the driver’s side jack compartment, locate the vehicle’s trailer harness connector.
   • This is a 6-pin connector taped to the vehicle’s wiring harness near the floor of the jack compartment.

3. Install the T-Connector:

   • Remove the tape on the vehicle’s 6-pin connector.
   • Plug the T-Connector into the vehicle’s trailer plug harness.
   • Ensure the T-Connector is fully inserted with locking tabs in place.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean the grounding area to remove dirt and rustproofing.
   • Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface prior to drilling to avoid damage to the vehicle or personal injury.
   • Do not drill into exposed surfaces.

5. Test the Installation:

   • Use a test light or trailer to verify the T-Connector’s functionality.
   • Ensure all connections are complete for the T-Connector to function properly.

6. Store the 4-Flat Connector:

   • When not in use, store the 4-flat connector in the jack storage compartment.

   Specifications:

   • Max. stop/turn light: 1 per side (2.1 amps).
   • Max. tail lights: (5 amps).

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.
• Follow all warnings and installation instructions carefully.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional guidance.
• Test thoroughly to ensure proper installation.