Installation Instructions for Toyota Camry, Toyota Camry Hybrid, and Lexus ES350

Part Numbers:

• 90152
• 36416
• 06397

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrenches: 10mm, 12mm, 14mm, 17mm
• Drill with 1/2" Drill Bit
• Pull Wire (provided)

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Take out the spare tire from the inside of the trunk.

2. Lower Exhaust:

   • Remove the rubber exhaust hangers to lower the exhaust.

3. Remove Fascia Rivets:

   • Detach the rivets from the fascia tabs between the trunk pan and rear fascia.
   • Remove any plastic under-covering beneath the trunk pan if present.

4. Remove Existing Bracket:

   • Remove the existing bracket from the driver-side frame rail and rear end panel. Return it to the vehicle owner.

5. Install Hitch:

   • Raise the hitch into position.
   • Secure it with M10 hex bolts and 3/8" conical toothed washers into the existing weldnuts.
   • If weldnuts are absent on the passenger side, use the provided nuts and washers.

6. Drill Holes:

   • Using the hitch as a template, drill two 1/2" holes through the trunk pan.

7. Prepare Trunk Pan:

   • From inside the trunk, scrape away the foam rubber material around the drilled holes.

8. Install Additional Fasteners:

   • Insert the 1/2" hex bolts, blocks, lock washers, and nuts through the drilled holes and secure.

9. Reinstall Spare Tire:

   • Replace the spare tire inside the trunk.

10. Reattach Components:

    • Reattach the rubber exhaust hangers.
    • Insert the fascia rivets back into the fascia tabs.

Torque Specifications:

• Tighten all 1/2"-13 GR5 fasteners to 75 ft-lb (102 N*m).
• Tighten all M10 CL8.8 fasteners to 42 ft-lb (57 N*m).

Hardware List:

• (4) M10 x 1.25 x 40mm Hex Bolts (CL8.8)
• (4) 3/8" Conical Toothed Washers
• (2) 1/2"-13 x 2" GR5 Hex Bolts
• (2) 1/2" Lock Washers
• (2) 1/2"-13 Hex Nuts
• (4) Blocks, 1/4" x 1.5" x 3.0"
• (2) 7/16" Washers

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36071 (sold separately)
• Fastener Kit: 36416F
• Complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118405

Wiring Access Location:

• Rear taillight assemblies and under the vehicle near the bumper.

Tools Required:

• Drill with 3/32” drill bit.
• Philips head screwdriver.
• 10mm socket and ratchet or wrench.
• Wire crimpers and cutters.
• Trim panel remover.

Step-by-Step Instructions:

1. Access Vehicle Wiring:

   • Open the rear tailgate and remove the threshold panel.
   • For Mazda 6 Sedan and Coupe, remove the two 10mm nuts securing the driver’s side taillight housing. Pull the housing directly rearward to remove and set aside.

2. Prepare Wiring for Mazda 6 and Toyota Camry:

   • Locate the vehicle's wiring inside the trunk area by removing the plastic threshold cover and trunk liner.
   • Route the black 12-gauge wire through the opening in the taillight socket and behind the bumper to the engine compartment.

3. Driver’s Side Connection:

   • Attach the T-Connector containing the yellow and red wires between the vehicle wiring connectors behind the driver’s side taillight. Ensure the connectors are fully inserted and secure the locking tabs.

4. Passenger’s Side Connection:

   • Route the T-Connector with the green wire to the passenger side beneath the vehicle threshold cover.
   • Repeat step 3 using the T-Connector ends with the green wire.

5. Ground Connection:

   • Locate a suitable grounding point near the connector:
     • Option 1: Clean the area, drill a 3/32” hole, and secure the white wire with the provided eyelet and screw.
     • Option 2: Use an existing ground stud. Loosen the bolt, attach the eyelet, and retighten.

6. Routing the Power Wire:

   • Route the black 12-gauge wire from the taillight area to the engine compartment, avoiding hot pipes, heat shields, and the fuel tank.

7. Connect to the Battery:

   • Disconnect the negative battery cable.
   • Install the yellow fuse holder on the positive battery cable using the provided ring terminal and yellow butt connector.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect Battery and Test Installation:

   • Reconnect the negative battery cable.
   • Insert the 10-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer.

9. Final Steps:

   • Secure the T-Connector black box using the provided double-sided tape.
   • Use cable ties to secure the remaining harness to prevent damage or rattling.
   • Reinstall all panels, liners, and covers removed during the process.

   Specifications:

   • Max. stop/turn light: 1 per side (2.1 amps).
   • Max. tail lights: (4.2 amps).

Hardware List:

• T-Connector adapter.
• Black converter box.
• Yellow fuse holder with 10-amp fuse.
• Eyelet and screw.
• Double-sided tape.
• Cable ties.

Safety Notes:

• Ensure all connections are complete to avoid circuit overload.
• Test thoroughly after installation to confirm functionality.

Manufacturer Notes:

• Follow all vehicle warnings and installation instructions.
• Use a test light or trailer to confirm proper installation.
• Consult the vehicle owner’s manual for additional details.