Installation Instructions for 2013-Current Chevrolet Trax and Buick Encore

Part Numbers:

• 76593
• 84593
• CQT76593

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19 mm, 11/16"
• Wire Brush
• Exhaust Removal Pliers
• Soapy Water

Step-by-Step Instructions:

1. Insert Pull Wires:

   • Insert pull wires into the frame rails and use them to feed the carriage bolts and spacers into the frame rails through the access holes.
   • Leave the pull wires attached.

2. Lower Exhaust System:

   • Use exhaust removal pliers to remove the exhaust system at two rubber isolators.
   • Spray lubricant or soapy water on the metal hanger rod and rubber isolators to ease removal.
   • Support the muffler to avoid damage.

3. Position Hitch:

   • Add one spacer to the flange on the driver's side bracket if needed.
   • Raise the hitch into position and slide it over the top of the exhaust pipe on the passenger side.
   • Feed the pull wires through the slots in the brackets.

4. Secure Hitch:

   • Remove the pull wires and loosely install conical washers and hex nuts to secure the hitch.
   • For vehicles with a weldnut on the driver's side frame, use the provided M12 bolt and conical washer.

5. Tighten Fasteners:

   • Tighten all 7/16”-14 GR5 fasteners to 50 ft-lbs (68 N*m).
   • Tighten all M12 x 1.75 CL8.8 fasteners to 68 ft-lbs (92 N*m).

6. Reinstall Exhaust:

   • Reinstall the exhaust system onto the rubber isolators.

Hardware List:

• (4) Carriage Bolt 7/16"-14 x 1.75" GR5
• (5) Spacer 0.25" x 0.875" x 3.00"
• (4) Conical Washer 7/16"
• (4) Hex Nut 7/16"-14 GR2
• (4) Pull Wire 7/16"
• (1) Bolt M12 x 1.75 x 40 mm CL8.8
• (1) Conical Washer 1/2"
• (1) Bevel Washer

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent the entry of water or exhaust fumes.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 40 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for T-Connector Adapter for Chevrolet Trax

Part Numbers:

• 118659

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Rear Tailgate:

   • Remove the threshold, trunk floor panels, and trays. Set aside all removed items carefully.

2. Remove Interior Trim Panels:

   • Partially remove the rear interior trim panels on both the driver and passenger sides.
   • Remove the trim panel fasteners carefully to avoid damaging the clips.

3. Connect the Driver-Side T-Connector:

   • Separate the vehicle’s wiring connectors on the driver’s side, ensuring not to break the locking tabs.
   • Insert the T-Connector end with the yellow wire between the vehicle wiring connectors and lock it into place.
   • Ensure all connector surfaces are clean and secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector containing the green wire below the threshold cover to the passenger-side taillight housing.
   • Repeat Step 3 to connect the green wire on the passenger side.

5. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify the surface behind before drilling to avoid damage or injury.

6. Mount the Black Box:

   • Locate a flat, out-of-the-way surface and mount the T-Connector’s black box to prevent damage or rattling.

7. Connect the Power Wire:

   • Connect the black 12-gauge wire from the T-Connector black box to the black wire provided using the supplied yellow butt connector.
   • Route the black wire through a grommet and along the exterior frame or existing wiring to the engine compartment.

   Warning:

   • Avoid hot pipes, heat shields, fuel tanks, or areas that may damage the wire.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Attach the yellow fuse holder to the positive (+) battery cable using the provided ring terminal.
   • Connect the black wire to the fuse holder using the yellow butt connector.
   • Insert the 15-amp fuse into the fuse holder.

9. Reconnect the Battery:

   • Reconnect the negative (-) battery cable.
   • Test the installation with a test light or trailer to verify proper functionality.

10. Secure the Wiring:

    • Use the provided cable ties to secure the T-Connector harness, avoiding areas that could pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Replace the plastic trim panels, threshold, storage covers, and floor covering removed during installation, ensuring no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings or the vehicle manufacturer's towing specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional details.
• Store the instructions for future reference.