Installation Instructions for Dodge Charger, Chrysler 300, Dodge Challenger (Excluding Quad Exhaust Models), and Dodge Magnum

Part Numbers:

• 36548
• 90243
• 06946

Wiring Access Location:

• PC3

Tools Required:

• Sockets: 8mm, 13mm, 15mm, 18mm, 3/4"
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Plastic Trim Tools
• Ratchet
• Extension
• Universal Joint

Installation Time:

• 30 minutes: For vehicles with exhausts that separate at the rear.
• 50 minutes: For vehicles with welded exhausts and riveted exhaust tips (fascia removal required).

Step-by-Step Instructions:

Pre-2011 Models:

1. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Apply lubricant or soapy water to ease the removal of the metal hanger rod from the rubber isolator.

2. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

3. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

4. Position Hitch:

   • Slide the hitch over the mufflers and align it with the frame.
   • Loosely install the M12 bolt and conical washer (teeth side facing the hitch) into the existing weldnut.

5. Secure Fasteners:

   • Install the 1/2" conical tooth washers (teeth side facing the hitch) and 1/2" hex nuts.

6. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

7. Reinstall Exhaust:

   • Reattach the exhaust hangers.

2011 and Newer Models:

1. Remove Plastic Appearance Panels:

   • For Chrysler 300/300C, remove the plastic panels covering the trunk pan. Return the panels to the vehicle owner.

2. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Push the muffler upward and outward to access the frame rail.

3. Remove Muffler:

   • V8 Models: Remove and save the two (2) assembly bolts and springs from the flange. Carefully remove the muffler.
   • V6 Models: Remove and save the band clamp, separate the exhaust pipes, and remove the muffler.

4. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

5. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

6. Install Passenger-Side Bracket:

   • Position the bracket over the passenger muffler.
   • Support the bracket and loosely install the M12 bolt and conical tooth washer through the bracket and into the frame rail.
   • Push the passenger muffler upward and outward for clearance, and install the 1/2" conical washers and hex nuts.

7. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

8. Reinstall Components:

   • Reattach the exhaust hangers and reinstall wiring and fascia.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 ft-lb (102 N*m)
• M12 CL10.9 bolts: 68 ft-lb (92 N*m)

Hardware List:

• (3) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (3) Spacer Blocks, 1" x 3"
• (3) Hex Nuts, 1/2"
• (4) Conical Washers, 1/2"
• (1) Hex Bolt, M12 x 1.75 x 40mm CL10.9
• (3) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,587 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Authorized Drawbar Kit: 36061 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36548F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for T-One® T-Connector for Dodge Charger

Part Numbers:

• 118655

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe
• Torx-15 Driver

Step-by-Step Instructions:

1. Access the Rear Cargo Area:

   • Open the trunk and remove the threshold panel.
   • Partially remove the felt trunk liner on both sides to expose the taillight wiring harness.

2. Remove Interior Components:

   • On the driver and passenger sides, remove two Torx-25 screws and cargo loops.

3. Install the Passenger-Side T-Connector:

   • Disconnect the vehicle’s wiring connectors on the passenger side.
   • Attach the T-One® T-Connector with the green wire to the corresponding connectors.
   • Ensure all connectors are fully inserted and locking tabs are secure.

   Note: If the vehicle has an optional subwoofer, it must be removed using a Torx-30 driver to access the connection point.

4. Route the Driver-Side T-Connector:

   • Route the T-Connector with the yellow wire down the threshold to the driver’s side.
   • Push the wiring between the vehicle body and carpet. Repeat step 3 for the driver’s side T-Connector.

5. Ground the White Wire:

   • Locate a suitable grounding point near the driver-side connector.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution: Check behind the surface before drilling to avoid damage or injury.

6. Connect the Power Wire:

   • Locate the battery inside the vehicle’s trunk.
   • Connect the black 12-gauge wire to the black wire from the T-One® T-Connector black box using the yellow butt connector.

7. Install the Fuse Holder:

   • Disconnect the negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal of the fuse holder to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black wire using the yellow butt connector.
   • Insert the 15-amp fuse into the fuse holder.

8. Reconnect the Battery:

   • Reconnect the negative (-) battery cable.
   • Test the installation using a test light or trailer.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Mount the T-Connector Black Box:

   • Near the center of the vehicle, below the trunk threshold, clean a flat surface using rubbing alcohol and water.
   • Mount the T-One® T-Connector black box using the provided double-sided tape.

10. Secure the Harness:

    • Use the provided cable ties to secure the remaining T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Replace the felt trunk liner, threshold, and any clips or panels removed during installation, ensuring no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Store the 4-flat connector in the trunk when not in use.

Specifications:

• Max. stop/turn light: 4.2 amps per side
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or the vehicle manufacturer’s specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional information.
• Store these instructions for future reference.