Installation Instructions for 2015-Current Volkswagen Golf

Part Numbers:

• 24925
• 77313
• CQT24925

Installation Time:

• Approximately 1 hour for professional installers.

Wiring Access Location:

Not specified.

Tools Required:

• Ratchet Torque Wrench
• Safety Glasses
• Sockets: 13 mm, 3/4"
• Flat Head Screwdriver
• Plastic Trim Tools
• Utility Knife
• T10 Torxbit Socket
• 6” Socket Extension
• Bungee Cord

Step-by-Step Instructions:

1. Remove Lower Fascia:

   • Use a T10 Torxbit socket to remove two (2) plastic screws and two (2) tabs from the bottom lower fascia.
   • Use plastic trim tools or a flat head screwdriver to unclip all tabs behind the lower fascia.
   • Remove the lower fascia.

2. Lower Exhaust Hanger:

   • Use a 13 mm socket to remove one (1) bolt from the exhaust hanger bracket on each side and lower the muffler temporarily.
   • Support the muffler with a bungee cord to prevent damage.

3. Remove Lower Bumper Bolts:

   • Use a 13 mm socket to remove four (4) M8 factory bolts from the lower portion of the bumper beam.
   • Return the bolts to the vehicle owner.

4. Install Hitch: a. Using the reverse fishwire method, feed the carriage bolt (1) and spacer (2) through slots on the bottom of the frame rails. Leave pull wires attached. b. Tape four (4) 1/4" spacers (6) on the forward side of hitch brackets and align the spacer holes with the hitch slots. c. Raise the hitch into position, over the exhaust, and feed the pull wires through the hitch holes. d. Remove pull wires, then loosely install the 1/2" conical washer (3) and hex nut (4) to the carriage bolt. Adjust the heat shield as needed. e. Loosely install four (4) M8 bolts (5) and four (4) 3/8" conical washers (7) into the existing bumper weldnuts.

5. Tighten Fasteners:

   • Tighten all M8 CL8.8 fasteners to 20 Lb.-Ft. (27 N*M).
   • Tighten all 1/2" GR5 fasteners to 75 Lb.-Ft. (102 N*M).

6. Trim Lower Fascia:

   • Locate the center of the bottom fascia and trim a 2.5" tall by 3.0" wide section.

7. Reinstall Components:

   • Reinstall the exhaust hangers, fasteners, and lower fascia removed in Steps 1 and 2.

Hardware List:

• (2) Carriage bolts: 1/2-13 x 2.00 GR5
• (2) Spacers: .250 x 1 x 3 (Part #: 3022)
• (2) Conical washers: 1/2" (Part #: 01292008)
• (2) Hex nuts: 1/2-13 GR2
• (4) Bolts: M8 x 1.25 x 40 CL8.8
• (4) Spacers (round hole): .250 x 1 x 1.5 (Part #: 4294)
• (4) Conical washers: 3/8" (Part #: 01292006)
• (2) Pull wires: 1/2-13 (Part #: 5482)

Safety Notes:

• Always wear safety glasses during installation.
• Observe all safety precautions when working under the vehicle.
• Do not cut access or attachment holes with a torch.
• Ensure fasteners and hitch components are periodically checked and tightened.

Specifications:

• Hitch Type:
  • Max Gross Trailer Weight: 2000 lb. (908 kg)
  • Max Tongue Weight: 200 lb. (90.8 kg)
  • Weight Distributing: N/A
• This product complies with SAE J684 and New York V.E.S.C. Regulation V-5 standards.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 119191

Wiring Access Location:

• Near the rear of the vehicle, behind the bumper, or as indicated for vehicle-specific configurations.

Tools Required:

• Drill with a 3/32" drill bit.
• Phillips head #2 screwdriver.
• Wire cutters, wire strippers/crimpers.
• Tester or volt meter.
• Socket and ratchet set.
• Double-sided tape (provided).

Step-by-Step Instructions:

Installation of the Module:

1. Determine the mounting location for the module.

   • Use the provided double-sided tape to secure the module.
   • Ensure the epoxy side of the module faces downward to prevent water buildup.

2. Connect the module’s black wire to a 12-gauge (or larger) power wire using a yellow butt connector.

3. Locate a suitable grounding point near the module:

   • Drill a 3/32" hole if necessary and secure the white wire using the provided eyelet and self-tapping screw.
   • Clean the grounding area of dirt and rustproofing.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

Routing Power to the Battery:

4. Route the power wire to the vehicle’s positive battery terminal:

   • Use the provided fuse holder, butt connector, and ring terminal to connect to the battery.
   • Do not insert the 15-amp fuse yet.

   Caution: Ensure the module is connected to a constant power source. Avoid using power sources that are interrupted when the vehicle is off.

Finalizing Installation:

5. Secure the wiring harness with the provided cable ties to prevent damage or rattling.

   • Avoid areas where wires may be pinched, cut, or melted.

6. Reconnect the vehicle’s negative (-) battery cable.

7. Insert the 15-amp fuse into the fuse holder and close the cap.

8. Test the installation with a test light or trailer to verify functionality.

   • Test each function independently and in combination.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps).
   • Max. tail lights: (7.5 amps).

Hardware List:

• T-Connector adapter.
• 15-amp fuse.
• Fuse holder.
• Eyelet and self-tapping screw.
• Double-sided tape.
• Cable ties.

Safety Notes:

• Handle all components with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.

Manufacturer Notes:

• Read and follow all vehicle warnings and installation instructions.
• Use a test light or trailer to confirm proper installation.
• Consult the vehicle owner’s manual for additional details.