Installation Instructions for Trailer Hitch #76209, #84209, and #CQT76209

Part Numbers:

• 76209
• 84209
• CQT76209

Applications:

• Years: 2018–Current
• Make and Models:
  • Subaru Crosstrek
  • Subaru Impreza (Hatchback)

For the most up-to-date information on application years and trim levels, consult the manufacturer’s website.

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 11/16"
• Utility Knife
• Flat Head Screwdriver
• Exhaust Removal Pliers
• 6" Socket Extension
• Universal Joint Socket

Step-by-Step Instructions:

1. Lower the Muffler:

• Detach the (4) rearmost rubber hangers supporting the muffler using exhaust removal pliers.
  • Location of Hangers:
    • (2) on the left side.
    • (1) on the right side.
    • (1) in the middle of the vehicle.
  • Tip: Apply lubricant or soapy water to ease removal. Support the exhaust system before detaching hangers.

2. Remove Rubber Plugs:

• Remove (2) rubber plugs from the frame holes on each side using a flat head screwdriver.
  • Return plugs to the vehicle owner.
  • Remove excess caulk near the access hole with a utility knife and reseal if the seam is exposed.

3. Install Fasteners:

• Feed the coiled end of the pull wire through the rearmost attachment hole and out of the forward access hole in the frame.
• Attach a 7/16" carriage bolt and spacer block to the pull wire, then pull the fasteners into position.
• Repeat for both sides using the reverse fish wire technique for additional fasteners.

4. Install Block Spacer:

• Secure the provided block spacer (Part No. 01097002) between the hitch and the frame at the access hole using tape.

5. Install the Hitch:

• Raise the hitch into position, ensuring the fasteners remain in place.
• Loosely install the conical washers (teeth side against the hitch) and hex nuts onto the carriage bolts (4 total).

6. Tighten Fasteners:

• Torque all 7/16"-14 GR5 fasteners to 50 lb-ft (68 N·m) using a torque wrench.
  • Tip: Use a universal joint socket to access and tighten the rearmost bolts.

7. Raise the Muffler:

• Reattach the muffler by securing the (4) rubber hangers: (2) per side and (1) in the middle.

Hardware List:

• 4 × Pull Wires (7/16", Part No. 5481)
• 4 × Conical Tooth Washers (7/16")
• 4 × Hex Nuts (7/16"-14)
• 4 × Spacer Blocks (1/4" × 7/8" × 3", Part No. HE-2370-000)
• 4 × Carriage Bolts (7/16"-14 × 1.50")
• 2 × Block Spacers (0.250" × 1.50" × 2.00", Part No. 01097002)

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check the hitch to ensure all fasteners and the hitch ball are securely tightened.
• Plug any exposed holes in the trunk pan or body panels if the hitch is removed to prevent water and exhaust fumes from entering the vehicle.
• Replace any damaged hitch or hitch ball before use.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight (Weight Carrying): 4,500 lbs (2,043 kg)
• Max Tongue Weight (Weight Carrying): 675 lbs (306 kg)
• Weight Distribution: Not applicable
• Installation Time: Approximately 60 minutes

This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety specifications for towing systems.

Technical Support:

For assistance, visit www.trailerjacks.com or call 877-869-6690.

Attention: This is a summary of the installation procedure. For complete instructions, including diagrams, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Subaru Impreza Hatchback

Part Numbers:

• 118744

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Open the tailgate and remove the vehicle’s taillight assemblies.
   • Carefully pull the taillights away from the vehicle, ensuring not to damage the alignment pins. Set aside.

2. Route the T-Connector Harness:

   • Route the harness containing the yellow wire underneath the vehicle and up through the opening between the vehicle bumper and body to the driver’s side taillight pocket.

3. Mount the Black Box Module:

   • On the driver’s side, locate a flat, out-of-the-way surface and mount the T-Connector’s black converter box using the provided double-sided tape.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud, or drill a 3/32” hole.
   • Secure the white wire using the provided eyelet and screw. Clean the area of dirt and rustproofing before securing.

   Caution: Verify what is behind the surface before drilling to prevent damage or injury.

5. Connect the Driver-Side T-Connector:

   • Separate the vehicle’s wiring connectors, being careful not to break the locking tabs.
   • Insert the T-Connector end with the yellow and brown wires between the vehicle wiring connectors and lock into place. Ensure all connectors are clean and secure.

   Warning: Ensure the module is mounted so the epoxy side faces downward to prevent water accumulation.

6. Route the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire through the opening on the passenger side, avoiding hot pipes, heat shields, fuel tank, or other points that may pinch or break the wire.

7. Connect the Passenger-Side T-Connector:

   • Repeat Step 5 on the passenger side using the T-Connector end containing the green wire.

8. Connect the Power Wire:

   • On the driver’s side, locate the black 12-gauge power wire from the T-Connector box.
   • Attach the provided black wire and route it along the exterior frame or existing wiring to the engine compartment, avoiding areas that may pinch or break the wire.

   Warning: Avoid routing the wire near hot pipes, heat shields, or fuel tank.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder and attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

   Warning: Follow all warnings and cautions on the tow vehicle’s battery.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the remainder of the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable and install the 15-amp fuse into the fuse holder.
    • Test the installation with a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

12. Reassemble the Vehicle:

    • Reinstall the plastic trim panels, threshold, storage covers, floor covering, and any other items removed during installation, ensuring no wires are pinched or damaged.

13. Attach the Flat-4 Mounting Bracket:

    • Attach the flat-4 mounting bracket to the trailer hitch using the provided screws and nuts.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.