Installation Instructions for Hyundai Elantra (2018-Current) and Kia Rio (2018-Current)

Part Numbers:

• 24964
• 77964
• CQT24964

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 8mm, 10mm, 12mm, 13mm, 14mm, 11/16"
• Flat Head Screwdriver
• Phillips Screwdriver
• Exhaust Removal Pliers
• Tape Measure
• Marker
• Tape
• Utility Knife
• Tin Snips
• Plastic Trim Tools
• Drill with ½” and ¼” Bits

Step-by-Step Instructions:

1. Remove Plastic Cover:

   • Using a 10mm socket, remove 4 nuts.
   • Use a flat head screwdriver to remove 3 plastic push pins.

2. Remove Lower Fascia:

   • Remove 2 screws (1 per side) using a Phillips screwdriver.
   • Remove 3 push pins using a flat head screwdriver.
   • Remove the plastic fascia attachment with 1 Phillips screw per attachment. Return parts to the owner.

3. Lower Exhaust:

   • Use an exhaust hanger removal tool to detach rubber isolators from the hanger.
   • Support the exhaust before lowering.

4. Modify Heat Shield:

   • Cut or bend the area around the rearmost stud for clearance.
   • Ensure the hole in the heat shield is left intact to reattach later.

5. Remove Existing Hardware:

   • Remove two 10mm bolts from the bulkhead on each side.

6. Fish Wire Installation:

   • Attach the bolt and spacer block to the fish wire.
   • Insert through the access hole and position hardware as required.

7. Install Hitch:

   • Carefully raise the hitch into position without pushing hardware into the frame.
   • Secure with provided hardware:
     • USA Models: Use M10 bolts and 7/16” conical washers (teeth side towards hitch).
     • Korean Models: Use M8 bolts and 3/8” conical washers (teeth side towards hitch).
   • Tighten hardware as per torque specifications.

8. Trim Lower Fascia:

   • Cut a 3” wide x 5” long section from the center of the lower fascia for receiver tube clearance.

9. Reinstall Components:

   • Reattach lower fascia and plastic cover.
   • Reinsert screws and push pins.

10. Torque Fasteners:

    • M8 Fasteners: 27 lb-ft (37 N*m).
    • M10 Fasteners: 42 lb-ft (57 N*m).
    • 7/16” Fasteners: 50 lb-ft (68 N*m).

11. Raise Exhaust:

    • Reattach rubber isolators to the hanger.

Hardware List:

• (2) Carriage Bolt, 7/16-14 x 1.75 GR5
• (2) Spacer Block, 0.25 x 0.875 x 3.0
• (6) Conical Washer, 7/16"
• (2) Hex Nut, 7/16-14 GR2
• (2) Fish Wire, 7/16"
• (4) Hex Bolt, M10-1.25 x 35mm CL10.9
• (4) Hex Bolt, M8-1.25 x 40mm CL10.9
• (4) Conical Washer, 3/8"
• (4) Spacer, 1.5” x 1.0” x 0.25”
• (2) Cable Ties

Safety Notes:

• Always wear safety glasses during installation.
• Check hitch and fasteners regularly for proper tightness.
• Replace any damaged hitch or ball immediately.
• Do not exceed the vehicle manufacturer’s towing capacity:
  • Max Gross Trailer Weight: 2,000 lb (907 kg)
  • Max Tongue Weight: 200 lb (91 kg)

Specifications:

• Installation Time: 40-60 minutes
• Complies with SAE J684 and VESC Regulation V-5 standards.

Installation Instructions for T-One® T-Connector for Kia Rio Sedan

Part Numbers:

• 118793

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the trunk and temporarily remove the rear threshold plate.
   • Partially remove the felt trunk liner behind the taillights.

2. Locate the Taillight Wiring Harness:

   • On both driver and passenger sides, locate the vehicle’s taillight wiring harness. The taillight wiring harness has a connection point matching the ends of the T-One® Connector.
   • Separate the connector carefully, ensuring not to damage the locking tabs. Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors and lock into place.
   • Ensure the connectors are fully inserted and the locking tabs are secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® Connector end with the green wire behind the panels and along the threshold to the passenger side.
   • Insert the green wire end between the passenger-side taillight socket and vehicle wiring harness.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean dirt and rustproofing from the area.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

6. Connect the Power Wire:

   • On the driver’s side, locate the black 12-gauge power wire from the T-One® Connector box.
   • Attach the provided black wire and route it along the exterior frame or existing wiring to the engine compartment, avoiding areas that may pinch or damage the wire.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Mount the Black Box Module:

   • Locate a flat, out-of-the-way surface and mount the T-One® Connector black box to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Replace the felt trunk liner, rear threshold plate, and any other components removed during installation.

12. Store the 4-Flat Connector:

    • Store the 4-flat connector in the trunk area when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.