Installation Instructions for Toyota RAV4 and Lexus NX Models

Part Numbers:

• 76634
• 84634
• CQT76634

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 12 mm, 18 mm
• 6-inch Socket Extension
• Crowfoot Wrench
• M12 x 1.25 Tap
• Bungee Cord

Step-by-Step Instructions:

1. Lower Exhaust (Optional on Some Models):

   • For easier installation, lower the exhaust by removing the (2) bolts from each exhaust hanger using a 12 mm socket (4 bolts total, 2 per hanger).
   • Support the exhaust with a bungee cord before removing the bolts.

2. Clean Weldnuts:

   • Remove the stickers covering the (2) weldnuts on the side of each frame rail.
   • Use an M12 x 1.25 tap to clean the weldnuts as necessary.

3. Install Hitch:

   • Raise the hitch into position, sliding the brackets above the exhaust pipe.
   • Align the bracket holes to the frame rail weldnuts and loosely install the provided M12 bolts and conical washers.
   • On the passenger side, use an 18 mm crowfoot wrench due to narrow space around the frame rail.

4. Torque Bolts:

   • Tighten all M12 fasteners to 76 ft-lbs (103 N*m) using a torque wrench with an 18 mm socket.

5. Raise Exhaust:

   • Reattach the exhaust to the hangers using the bolts removed earlier.

Hardware List:

• (4) Bolt M12 x 1.25 x 30 CL8.8
• (4) Conical Washer 1/2"

Safety Notes:

• Always wear safety glasses during installation.
• Regularly check all fasteners to ensure the hitch is securely mounted.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 4,500 lbs (2,043 kg) trailer weight, 675 lbs (306 kg) tongue weight.
• Weight Distributing Capacity: 4,500 lbs (2,043 kg) trailer weight, 675 lbs (306 kg).
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 30 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for T-One® T-Connector for Toyota RAV4

Part Numbers:

• 118801

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the rear hatch and temporarily remove the rear threshold plate, privacy screen, storage covers, and floor covering.
   • Open the rear doors and fold the rear seats forward.

2. Remove Rear Interior Panels:

   • Partially remove the rear interior trim panels on both the driver and passenger sides.
   • Remove the necessary trim panel fasteners to access the taillight wiring harness.
   • Carefully set aside all removed items to avoid damage.

3. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides, locate the vehicle’s taillight wiring harness.
   • Disconnect the connectors carefully, ensuring not to damage the locking tabs. Clean all connector surfaces.

4. Connect the Driver-Side T-Connector:

   • Insert the T-One® T-Connector end with the yellow wire between the driver-side wiring harness connectors.
   • Ensure the connectors are fully inserted and the locking tabs are securely in place.

5. Route the Passenger-Side T-Connector:

   • Route the connector containing the green wire along the threshold to the passenger side.
   • Insert the T-One® T-Connector end with the green wire between the passenger-side wiring harness connectors.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember. Avoid drilling into the vehicle floor or bed.
   • Clean dirt and rustproofing from the grounding area.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind any surface before drilling to avoid damage or injury.

7. Route the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® T-Connector box on the driver’s side.
   • Attach the provided black wire and route it along the vehicle’s exterior frame to the engine compartment, avoiding hot pipes, heat shields, and pinch points.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder (provided).
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black wire using the provided yellow butt connector.

9. Reconnect the Battery and Test:

   • Reconnect the Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

10. Mount the T-One® Black Box:

    • Locate a flat surface in an out-of-the-way location and mount the black box module using the provided double-sided tape.

11. Secure the Harness:

    • Use the provided cable ties to secure the remaining T-One® T-Connector harness, avoiding areas where it could pinch, cut, or melt.

12. Reassemble the Vehicle:

    • Reinstall all panels, threshold covers, and storage items removed during installation.
    • Ensure no wires are pinched or damaged.

13. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.
    • When in use, pull the 4-flat connector through the door and close carefully, avoiding pinching the harness in the door latch.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.