Installation Instructions for 2020-Current Kia Telluride and Hyundai Palisade

Part Numbers:

• 76420
• 84420
• CQT76420

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 3/4”, 16 mm, 19 mm, 20 mm
• 6-inch Socket Extension
• Lubricant or Soapy Water
• Wire Brush
• Exhaust Removal Pliers
• Flat Head Screwdriver
• Tape Measure
• Marker
• Utility Knife

Step-by-Step Instructions:

1. Lower Spare Tire:

   • Open the rear hatch to access the spare tire winch.
   • Using a 20 mm socket, lower the spare tire and set it aside for later.

2. Remove Exterior Trim Panel:

   • On the driver's side, use a flat head screwdriver to remove three push rivets.
   • Carefully pull the trim panel off and set it aside for later reinstallation.

3. Trim Fascia:

   • Using a tape measure, marker, and utility knife, measure, mark, and trim the lower fascia as required.

4. Lower Exhaust:

   • Remove the rear and side hangers while supporting the exhaust to avoid damage.
   • Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.

5. Install Hitch A:

   • Raise the hitch into position and install fasteners:
     • Driver's Side: Insert items 1 and 2 and tighten using a 3/4" socket.
     • Passenger's Side: Insert items 4 and 5 and tighten using a 19 mm socket.
   • Fasteners should pass through both the hitch brackets and the vehicle frame for support.

6. Install Hitch B:

   • Using a 16 mm socket, insert items 7 and 8 through the hitch bracket into the vehicle frame weld nuts.
   • Hand-tighten initially.
   • Clean debris or corrosion from existing weld nuts in the frame using a wire brush.
   • Install remaining items 2, 3, and 6 onto matching bolts.

7. Torque Fasteners:

   • Tighten M10 CL10.9 fasteners to 40 ft-lbs (54 N*m).
   • Tighten 1/2 GR5 fasteners to 75 ft-lbs (102 N*m).
   • Tighten M12 GR8.8 fasteners to 68 ft-lbs (92 N*m).

8. Reinstall Components:

   • Reinstall the exhaust, trim panel, and spare tire.
   • Push the spare tire forward while raising it to provide additional clearance for the hitch.

Hardware List:

• (2) Hex Bolt 1/2"-13 x 4.50 GR5
• (5) Conical Washer 1/2"
• (2) Hex Nut 1/2"-13
• (1) Bolt M12 x 1.75 x 120 CL8.8
• (1) Flat Washer 1/2" Hardened
• (1) Hex Nut M12 x 1.75 CL8
• (4) Bolt M10 x 1.25 x 30 CL10.9
• (4) Conical Washer 7/16"

Safety Notes:

• Always wear safety glasses during installation.
• Check the hitch periodically to ensure all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Do not cut or modify the hitch.
• Observe all safety precautions when working under the vehicle.

Specifications:

• Weight Carrying Capacity: 5,000 lbs (2,270 kg) trailer weight, 500 lbs (227 kg) tongue weight.
• Weight Distributing Capacity: 6,000 lbs (2,721 kg) trailer weight, 750 lbs (340 kg) tongue weight.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Installation Instructions for T-One® T-Connector for Kia Telluride, Kia Carnival, Kia Sorento, Hyundai Palisade, Hyundai Santa Fe, Hyundai Tucson, and Hyundai Santa Cruz

Part Numbers:

• 118784

Tools Required:

• Trim Panel Remover
• Test Light
• Cable Ties
• Safety Glasses

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Wiring Harness:

   • Underneath the vehicle, locate the trailer wiring harness connector on the driver’s side, behind the rear bumper fascia.
   • If a protective cap is present, remove it and store it safely.

2. Clean and Prepare the Connector:

   • Ensure the vehicle’s trailer wiring harness connector and the T-One® T-Connector surfaces are clean and free of dirt or debris.
   • Clean the surfaces as necessary to ensure a proper connection.

3. Connect the T-One® T-Connector:

   • Insert the 12-pin T-One® T-Connector into the vehicle’s trailer wiring harness.
   • Ensure the connectors are fully inserted with the locking tabs securely engaged.

4. Mount the Black Box:

   • Determine a suitable mounting location behind the rear bumper fascia on the driver’s side.
   • Clean the mounting surface using a 50-50 mixture of rubbing alcohol and water to ensure proper adhesion.
   • Mount the black box using the provided double-sided tape, ensuring the epoxy side faces downward to prevent water accumulation.

   Caution: Ensure the black box is in a protected area to avoid damage from road debris or exposure to harsh elements.

5. Route the 4-Flat Connector:

   • Route the 4-flat connector rearward along the bumper fascia to the center of the vehicle.
   • Secure the harness with the provided cable ties, avoiding hot pipes, heat shields, fuel tanks, or any points that may pinch, cut, or damage the wire.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

7. Reinstall Plastic Cover:

   • If removed, reinstall the plastic cover securely, ensuring not to break any securing pins.

8. Test the Installation:

   • Test the T-One® T-Connector using a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition if necessary.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.
• Ensure all connections are complete for the T-One® T-Connector to function properly.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Troubleshooting:

• If the 4-flat connector is not functioning, ensure all connectors are fully inserted and locked in place.
• Verify ground connections are secure and clean.
• Check the vehicle’s fuses and confirm they are intact.