Installation Instructions for 2021-Current Jeep Gladiator

Part Numbers:

• 76384
• 84384
• CQT76384

Tools Required:

• Safety Glasses
• Ratchet
• Sockets: 1-1/8”, 3/4”
• Torque Wrench
• Drill
• 2-1/2” Hole Saw
• Silicone Sealant

Step-by-Step Instructions:

1. Drill Hole in Rear Bumper Cover:

   • Using a 2.5” hole saw, drill through the predefined dimple in the center of the rear bumper cover.
   • Insert the following through the drilled hole:
     • (1) 3/4” flat washer
     • (1) 3/4” lock washer
     • (1) 3/4” bolt.

2. Feed Bolts and Spacers:

   • Using pull wires, feed (2) 1/2”-13x1.5” carriage bolts and (2) .250x1.00x3.00 spacers through the access holes on both ends of the bumper beam cross member.
   • Leave the pull wires attached.

3. Install Hitch:

   • Raise the hitch into position.
   • Loosely install:
     • (1) 3/4” bolt
     • (2) 1/2” conical washers
     • (2) 1/2” hex nuts.

4. Tighten Fasteners:

   • Tighten 1/2”-13x1.5” GR5 fasteners to 75 ft-lbs (102 Nm).
   • Tighten the 3/4”-10x2 GR8 fastener to 250 ft-lbs (339 Nm).

5. Install Bolt Cap:

   • Apply silicone sealant to the head of the 3/4” bolt.
   • Install (1) bolt cap on the head of the bolt.

Hardware List:

• (1) Washer, Flat 3/4"
• (1) Lock Washer 3/4" Plated
• (1) Bolt, Hex 3/4"-10x2 GR8
• (1) Cap, Bolt (Black Rubber)
• (2) Bolt, Carriage 1/2"-13x1.5
• (2) Spacer .250x1.00x3.00
• (2) Washer, Conical 1/2"
• (2) Nut, Hex 1/2"-13 GR5
• (2) Pull Wire 1/2”-13

Safety Notes:

• Always wear safety glasses during installation.
• Ensure proper torque is applied to all fasteners to secure the hitch.
• Check the hitch frequently to confirm fasteners and ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Observe all safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 5,000 lbs (2,268 kg) trailer weight, 500 lbs (227 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Installation Instructions for T-One® T-Connector for Jeep Wrangler and Jeep Gladiator

Part Numbers:

• 118786

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe
• 8mm Socket & Ratchet or Wrench

Step-by-Step Instructions:

For Jeep Wrangler:

1. Access Taillight Bolts:

   • Open the rear door to access the rear bolt holding the taillight.
   • Remove the small square access cover located on the trim panel below the side windows using a trim panel remover to expose the white bolt.

2. Remove Taillight Assemblies:

   • Using a 10mm socket, remove the white bolt holding the taillight in place.
   • Carefully pull the taillight away from the vehicle to expose the vehicle’s taillight wiring harness.
   • Repeat the process for the passenger side.

For Jeep Gladiator:

1. Access Taillight Bolts:
   • Open the rear tailgate to access the bolts securing the taillights.
   • Remove the two bolts and carefully pull the taillight housings rearward, being cautious not to break the alignment tabs.

For All Vehicles:

1. Locate the Taillight Wiring Harness:

   • On both sides of the vehicle, locate the taillight wiring harness. The harness will have a connection point matching the ends of the T-One® Connector.
   • Separate the connectors carefully, ensuring not to damage the locking tabs. Ensure all connectors are clean.

2. Connect Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors and lock into place. Ensure connectors are fully inserted.

3. Route the Harness:

   • Route the harness containing the green wire and 4-flat connector down the opening behind the driver-side taillight.
   • Route the green wire underneath the vehicle and up through the opening behind the passenger-side taillight.

   Warning: Avoid routing the wire near hot pipes, heat shields, or the fuel tank.

4. Connect Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the vehicle wiring connectors on the passenger side.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector on the driver’s side.
   • Clean the surface of dirt and rustproofing.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling.

6. Connect the Power Wire:

   • On the driver’s side, locate the black 12-gauge power wire from the T-One® Connector box.
   • Attach the provided black wire and route it along the exterior frame or existing wiring to the engine compartment, avoiding hot pipes and sharp edges.

7. Connect to the Battery:

   • Disconnect the Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

   Warning: Follow all warnings on the tow vehicle’s battery.

8. Reconnect the Battery and Test:

   • Reconnect the Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Mount the Black Box Module:

   • Locate a flat surface and mount the black box module to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Reinstall Taillight Assemblies:

    • Reinstall the taillight assemblies and other items removed during installation, ensuring no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Route the 4-flat harness to the center of the vehicle and mount it in an accessible location using a bracket or electrical box (not included).

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.