Installation Instructions for 2020-Current Kia Telluride and Hyundai Palisade

Part Numbers:

• 76420
• 84420
• CQT76420

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 3/4”, 16 mm, 19 mm, 20 mm
• 6-inch Socket Extension
• Lubricant or Soapy Water
• Wire Brush
• Exhaust Removal Pliers
• Flat Head Screwdriver
• Tape Measure
• Marker
• Utility Knife

Step-by-Step Instructions:

1. Lower Spare Tire:

   • Open the rear hatch to access the spare tire winch.
   • Using a 20 mm socket, lower the spare tire and set it aside for later.

2. Remove Exterior Trim Panel:

   • On the driver's side, use a flat head screwdriver to remove three push rivets.
   • Carefully pull the trim panel off and set it aside for later reinstallation.

3. Trim Fascia:

   • Using a tape measure, marker, and utility knife, measure, mark, and trim the lower fascia as required.

4. Lower Exhaust:

   • Remove the rear and side hangers while supporting the exhaust to avoid damage.
   • Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.

5. Install Hitch A:

   • Raise the hitch into position and install fasteners:
     • Driver's Side: Insert items 1 and 2 and tighten using a 3/4" socket.
     • Passenger's Side: Insert items 4 and 5 and tighten using a 19 mm socket.
   • Fasteners should pass through both the hitch brackets and the vehicle frame for support.

6. Install Hitch B:

   • Using a 16 mm socket, insert items 7 and 8 through the hitch bracket into the vehicle frame weld nuts.
   • Hand-tighten initially.
   • Clean debris or corrosion from existing weld nuts in the frame using a wire brush.
   • Install remaining items 2, 3, and 6 onto matching bolts.

7. Torque Fasteners:

   • Tighten M10 CL10.9 fasteners to 40 ft-lbs (54 N*m).
   • Tighten 1/2 GR5 fasteners to 75 ft-lbs (102 N*m).
   • Tighten M12 GR8.8 fasteners to 68 ft-lbs (92 N*m).

8. Reinstall Components:

   • Reinstall the exhaust, trim panel, and spare tire.
   • Push the spare tire forward while raising it to provide additional clearance for the hitch.

Hardware List:

• (2) Hex Bolt 1/2"-13 x 4.50 GR5
• (5) Conical Washer 1/2"
• (2) Hex Nut 1/2"-13
• (1) Bolt M12 x 1.75 x 120 CL8.8
• (1) Flat Washer 1/2" Hardened
• (1) Hex Nut M12 x 1.75 CL8
• (4) Bolt M10 x 1.25 x 30 CL10.9
• (4) Conical Washer 7/16"

Safety Notes:

• Always wear safety glasses during installation.
• Check the hitch periodically to ensure all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Do not cut or modify the hitch.
• Observe all safety precautions when working under the vehicle.

Specifications:

• Weight Carrying Capacity: 5,000 lbs (2,270 kg) trailer weight, 500 lbs (227 kg) tongue weight.
• Weight Distributing Capacity: 6,000 lbs (2,721 kg) trailer weight, 750 lbs (340 kg) tongue weight.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Installation Instructions for T-One® Connector for Hyundai Palisade and Kia Telluride

Part Numbers:

• 118881

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Philips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access Rear Wiring:

   • Open the rear hatch and remove the plastic screw covers on the taillight mounting screws using a trim panel tool or screwdriver.
   • Remove the mounting screws (2 per side) with a Phillips screwdriver.
   • Carefully pull the taillights away to expose the wiring harness.

2. Disconnect Taillight Wiring Harness:

   • Disconnect the vehicle wiring harness from the taillight connectors on both sides.
   • Ensure all connectors are clean and the locking tabs are not damaged.

3. Route Driver-Side Harness:

   • Route the T-One® Connector harness containing the yellow wire through the opening between the vehicle bumper and body to the driver’s side taillight pocket.
   • Use a fish wire for easier routing.

4. Connect Driver-Side T-One® Connector:

   • Insert the T-One® Connector with the yellow wire between the vehicle wiring harness and the taillight connector.
   • Ensure all connections are clean and secure.

5. Mount the Black Box:

   • On the driver’s side, locate a suitable flat surface behind the rear bumper fascia.
   • Clean the mounting surface with a 50-50 mixture of rubbing alcohol and water.
   • Mount the T-One® Connector black box using the provided double-sided tape.

   Caution: Ensure the epoxy side of the module faces downward to prevent water buildup.

6. Ground the White Wire:

   • Locate a grounding point near the black box or drill a 3/32” hole.
   • Clean the grounding area and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind the surface before drilling to avoid damage or injury.

7. Route Passenger-Side Harness:

   • Route the green wire from the T-One® Connector down underneath the vehicle and up through the opening to the passenger-side taillight pocket.

   Warning: Avoid hot pipes, heat shields, or areas that could pinch or damage the wire.

8. Connect Passenger-Side T-One® Connector:

   • Insert the T-One® Connector with the green wire between the vehicle wiring harness and the taillight connector.
   • Ensure all connections are clean and secure.

9. Connect the Power Wire:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

10. Route the Black Power Wire:

    • Starting from the vehicle’s front, route the black 12-gauge wire rearward along the frame rail.
    • Avoid hot pipes, heat shields, fuel tanks, or other areas that could damage the wire.

11. Connect Power Wire to Black Box:

    • Attach the black 12-gauge wire to the black power wire on the T-One® Connector’s black box using the provided yellow butt connector.

12. Reconnect Battery and Test:

    • Reconnect the vehicle’s Negative (-) battery cable.
    • Install the 15-amp fuse into the fuse holder.
    • Test the installation with a test light or trailer.
    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

13. Reassemble Components:

    • Reinstall the taillights, trim panels, and other items removed during installation, ensuring no wires are pinched or damaged.
    • Route the 4-Flat connector to an accessible location and mount it using a bracket or electrical box (not included).

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Do not exceed the lower of the tow vehicle’s manufacturer ratings or the product’s stated amperage ratings.
• Store these instructions for future reference.