Installation Instructions for 2021-Current Ford Bronco

Part Numbers:

• 76605
• 84605
• CQT76605

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Socket: 3/4"

Step-by-Step Instructions:

1. Install Hitch:

   • Raise the hitch into position, aligning the slots in the hitch with the attachment holes in the bumper beam.
   • Insert four 1/2" hex bolts with flat washers through the hitch and the holes in the bumper beam from the forward side to the rear.
   • Secure with the 1/2" flange locknuts provided in the kit.

2. Tighten Fasteners:

   • Using a torque wrench, tighten all 1/2"-13 Grade 5 fasteners to 75 ft-lbs (102 N*m).

Hardware List:

• (4) Hex Bolt 1/2"-13 x 4 1/2" GR5
• (4) Flat Washer 1/2"
• (4) Flange Locknut 1/2"-13

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or other body panels if the hitch is removed to prevent the entry of water or exhaust fumes.
• Observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 4,500 lbs (2,041 kg) trailer weight, 675 lbs (306 kg) tongue weight.
• Weight Distributing Capacity: 4,500 lbs (2,041 kg) trailer weight, 675 lbs (306 kg).
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 25 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for T-One® T-Connector for Ford Full Size Bronco (Except with LED Taillights)

Part Numbers:

• 118867

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Rear Door:

   • Locate the protective covers next to each taillight.
   • Starting on the driver’s side, use a Phillips screwdriver to remove four clips and a panel puller to remove the protective cover.
   • Remove the two 10mm bolts with a socket and carefully set aside the bolts, clips, and cover to expose the taillight connector. Repeat for the passenger side.

2. Disconnect the Taillight Wiring Harness:

   • On both sides of the vehicle, locate and disconnect the taillight wiring harness connectors.
   • Ensure all connectors are clean and free of dirt and avoid breaking the locking tabs.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the driver-side wiring connectors.
   • Ensure the connectors are fully inserted and the locking tabs are securely engaged.

4. Mount the Black Box:

   • Mount the T-One® Connector black box on the driver’s side using the provided double-sided tape.
   • Secure the box in an exposed area above and behind the taillight.
   • Warning: Ensure the epoxy side of the module is facing downward to prevent water accumulation.

5. Ground the White Wire:

   • Locate a suitable grounding point, such as the vehicle’s frame or crossmember.
   • Clean the grounding area of dirt and rustproofing.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify the area behind the surface before drilling to avoid damage or injury.

6. Route the Passenger-Side T-Connector:

   • Route the harness containing the green wire and 4-flat connector down the opening between the bumper and body.
   • Route the green wire to the passenger side and up through the opening to the taillight pocket.

7. Connect the Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the passenger-side wiring connectors.
   • Ensure the connectors are fully inserted and the locking tabs are engaged.

8. Route the Power Wire:

   • Locate the black 14-gauge power wire from the T-One® Connector black box.
   • Connect the provided black 12-gauge wire and route it along the exterior frame or existing wiring to the engine compartment.
   • Avoid routing near hot pipes, heat shields, fuel tanks, or areas that may pinch or damage the wire.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder and attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.
   • Warning: Follow all warnings printed on the tow vehicle’s battery.

10. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable and install the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

11. Secure the Harness:

    • Use the provided cable ties to secure the remaining harness, avoiding areas where the wires could be pinched, cut, or melted.

12. Reinstall Covers:

    • Reinstall the protective covers, bolts, and other items removed during installation.
    • Ensure no wires are pinched or damaged.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.
• Follow all warnings and instructions printed on the tow vehicle’s battery.