Installation Instructions for Honda Civic and Acura 1.6 EL (Canada Only)

Part Numbers:

• 24677
• 77075
• 60034

Wiring Access Location:

• PC3

Tools Required:

• Wrenches: 9/16", 7/8"
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb.
• Max Tongue Weight: 200 lb.
• Note: Do not exceed towing vehicle ratings.

Step-by-Step Instructions:

1. Prepare Frame Rail:

   • Fishwire the carriage bolt and block (5121) through the end of the frame rail as shown in the diagram.

2. Position Hitch:

   • Raise the hitch into position and loosely install the U-bolt, lock washers, and locknuts as shown.

3. Insert Spacer Blocks:

   • Insert the 1/4” x 1-3/4” x 2” U-shaped block (3029) between each hitch side arm and the vehicle frame.
   • Be cautious not to sandwich and crush the turned-down edge of the frame hole.
   • Use the second U-shaped block (3029) if necessary to ensure that the receiver tube is level or slightly tilted upward.

4. Attach Tie Down Hook:

   • Install the 3/8”-16 U-bolt through the tie-down hook and hitch bracket as shown. Use block (6484) if needed to level or tilt the receiver tube slightly upward.

5. Tighten Fasteners:

   • Torque all 3/8”-16 GR2 fasteners to 20 Lb.-Ft.
   • Torque all 1/2”-13 GR5 fasteners to 75 Lb.-Ft.

Hardware List:

• (1) 1/2”-13 x 2.25” GR5 Carriage Bolt
• (1) 1/4” x 1 x 2 Block (5121)
• (2) 1/4” x 1-3/4” x 2” U-shaped Blocks (3029)
• (1) 3/8”-16 U-bolt GR2
• (2) Lock Washers
• (2) Locknuts
• Optional Block: (6484) for adjustment if needed.

Drawbar:

• Drawbar: 3598
• Length: 6.62”
• Rise: 2.75”
• Clip: 2209 DT
• Important: Use only the drawbar shown for correct bumper clearance and height. The drawbar must be used in the rise position only.

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball.
• Always observe safety precautions and wear safety glasses during installation.
• Do not cut access or attachment holes with a torch.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and the safety specifications of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Ensure the hitch meets the weight and clearance requirements of the vehicle and trailer.

Installation Instructions for Circuit Protected Converter

Part Numbers:

• 119178

Wiring Access Location:

• Not specified in the document.

Tools Required:

• Drill (3/32” Drill Bit)
• Wire Crimpers
• Philips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Using a circuit tester, carefully probe one wire at a time to determine vehicle functions.

   • Caution: Do not probe across two wires or across a wire and vehicle structure to avoid damaging electronic components.

2. Disconnect and isolate the vehicle's negative (-) battery terminal.

   • Warning: Follow all warnings and precautions printed on the tow vehicle’s battery.

3. Attach the trailer wiring to the vehicle as shown in the illustration using splices.

4. Locate a suitable grounding point.

   • Caution: Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

5. Mount the circuit-protected converter near the left tail light in the trunk or on the frame rail under the vehicle.

   • Mount with the wiring directed downward or sideways if downward is not possible.

6. Reconnect the vehicle's negative (-) battery terminal.

7. Testing Procedure:

   • Attach the ground lead of a circuit tester to the exposed ground terminal of the 4-flat end.
   • Activate the tow vehicle’s left turn, right turn, tail, and stop lights one at a time. Test each to confirm proper functionality.
   • Warning: Ensure all connections are complete for proper function. Test installation with a trailer or test light.

8. Secure all loose wires with cable ties.

   • Warning: Do not overload circuits to prevent fires. Adhere to these limits:
     • Max stop/turn light: 1 per side (2.1 amps)
     • Max tail lights: (7.5 amps)

Hardware List:

• Not detailed in the document.

Safety Notes:

• Wear safety glasses and follow safety precautions.
• Disconnect the negative (-) cable before wiring.
• Securely ground to the vehicle chassis or an existing ground stud.
• Use on 12-volt negative ground systems only.

Specifications:

• Max stop/turn light: 1 per side (2.1 amps)
• Max tail lights: (7.5 amps)
• Secure wiring with cable ties after installation.

Manufacturer Notes:

• Read and follow all vehicle warnings and instructions.
• Refer to the vehicle's owner manual and manufacturer materials for additional guidance.